2005 LEXUS ES300 timing belt

A78766
SST
A78746
Inward
Sensor
- ENGINE MECHANICALOIL PUMP SEAL (3MZ-FE)
14-139
2231 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
16. INSTALL OIL PUMP SEAL
(a) Apply multi-purpose grease to a new oil seal lip.
NOTICE:
Keep the lip free of foreign objects.
(b) Using SST and a hammer, tap in the new oil seal until its
surface is flush with the oil pump edge.
SST 09223-00010
NOTICE:

Be careful not to tap the oil seal at an angle.

Wipe off extra grease on the crankshaft.
17. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the keyway of the pulley with the key located on the
crankshaft, then slide the pulley into place.
NOTICE:
Do not scratch the sensor area of the crankshaft timing
pulley.
(b) Install the timing belt plate with the bolt.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
18. INSPECT TIMING BELT (See page 14-79)
19. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
20. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
21. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
22. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
23. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
24. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
25. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
26. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
27. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
28. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
29. INSTALL VANE PUMP V BELT (See page 14-5)
30. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
31. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
32. INSTALL FRONT WHEEL RH (See page 14-5)
33. CHECK FOR ENGINE OIL LEAKS

A78353
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
- COOLINGWATER PUMP ASSY (3MZ-FE)
16-1 1
2289 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78394
N´m (kgf´cm, ft´lbf)
: Specified torque

Non-reusable part
Water Pump Gasket
8.5 (87, 75 in.Vlbf)
125 (1,275, 92)
43 (438, 32)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
34 (347, 25)
Timing Belt Idler Sub-assy No. 1Water Pump Assy Timing Belt Idler
Sub-assy No. 2Camshaft Timing
Pulley x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Engine Wire
16-12
- COOLINGWATER PUMP ASSY (3MZ-FE)
2290 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

160QH-01
A78535
- COOLINGWATER PUMP ASSY (3MZ-FE)
16-13
2291 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DRAIN ENGINE COOLANT (See page 16-9)
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH
4. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
5. REMOVE VANE PUMP V BELT (See page 14-5)
6. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
7. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
8. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
9. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
10. REMOVE TIMING BELT NO.1 COVER
11. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
12. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
13. REMOVE TIMING BELT GUIDE NO.2
14. REMOVE TIMING BELT (See page 14-79)
15. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
16. REMOVE CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
17. REMOVE TIMING BELT NO.3 COVER (See page 14-93)
18. REMOVE TIMING BELT IDLER SUB-ASSY NO.1
(a) Using a socket hexagon wrench 10, remove the pivot bolt, timing belt idler No. 1 and plate washer.
19. REMOVE WATER PUMP ASSY
(a) Remove the 3 bolts and 3 nuts, then remove the water
pump and gasket.
20. INSTALL WATER PUMP ASSY
(a) Install a new gasket and the water pump with the 3 bolts and 3 nuts.
Torque: 8.0 NVm (82 kgfVcm,
71 in.Vlbf)
21. INSTALL TIMING BELT IDLER SUB-ASSY NO.1
(a) Using a socket hexagon wrench 10, install the plate washer and timing belt idler No.1 with the pivot
bolt.
Torque: 34 NVm (347 kgfVcm,
25 ftVlbf)
22. INSTALL TIMING BELT NO.3 COVER (See page 14-93)
23. INSTALL CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
24. INSTALL TIMING BELT IDLER SUB-ASSY NO.2 (See page 14-93)
25. INSPECT TIMING BELT (See page 14-79)
26. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)

16-14
- COOLINGWATER PUMP ASSY (3MZ-FE)
2292 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
27. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
28. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
29. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
30. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
31. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
32. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
33. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
34. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
35. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
36. INSTALL VANE PUMP V BELT (See page 14-5)
37. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
38. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
39. INSTALL FRONT WHEEL RH (See page 14-5)
40. ADD ENGINE COOLANT (See page 16-9)
41. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)

A78353
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
17-4
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2309 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78396
8.5 (87, 75 in.Vlbf)
125 (1,275, 92)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2Camshaft Timing
Pulley x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Engine Wire
34 (347, 25)
Timing Belt Idler Sub-assy No. 1
N´m (kgf´cm, ft´lbf)
: Specified torque
8.0 (82, 71 in.Vlbf)
Crankshaft Timing Pulley
Timing Belt Plate
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-5
2310 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

170HN-02
A52889
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-9
2314 Author
: Date
:
REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. DRAIN ENGINE OIL (See page 17-20)
3. REMOVE FRONT WHEEL RH
4. REMOVE ENGINE UNDER COVER NO.1
5. REMOVE ENGINE UNDER COVER NO.2
6. REMOVE FRONT FENDER APRON SEAL RH
7. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
8. REMOVE GENERATOR ASSY (See page 19-21)
9. REMOVE VANE PUMP V BELT (See page 14-5)
10. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
11. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
12. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
13. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
14. REMOVE TIMING BELT NO.1 COVER
15. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
16. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
17. REMOVE TIMING BELT GUIDE NO.2
18. REMOVE TIMING BELT (See page 14-79)
19. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
20. REMOVE CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
21. REMOVE TIMING BELT NO.3 COVER (See page 14-93)
22. REMOVE TIMING BELT IDLER SUB-ASSY NO.1 (See page 16-13)
23. REMOVE CRANKSHAFT TIMING PULLEY (See page 14-138)
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05011)
24. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET FRONT (See page 15-2)
25. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET REAR (See page 15-2)
26. REMOVE EXHAUST PIPE ASSY FRONT (See page 15-2)
27. REMOVE EXHAUST PIPE SUPPORT BRACKET NO.1 (See page 40-9)
28. REMOVE OIL LEVEL GAGE GUIDE (See page 14-133)
29. REMOVE GENERATOR BELT ADJUSTING BAR
(a) Remove the 2 bolts and 2 nuts, then remove the adjusting
bar.