2005 LEXUS ES300 sensor

C91933
A
B
CB
B
B
A
CCC




C
B
C91932
C91931
C91927
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U151E)
40-27
2542 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Align the groove of the manual valve with the pin of lever.
(d) Install the 17 bolts.
Torque: 11 NVm (110 kgfVcm, 8 ftVlbf)
NOTICE:
Push the valve body against the accumulator piston
spring and the check ball body to install it.
Temporarily tighten those bolts marked by
in the il-
lustration first because they are positioning bolts.
Bolt length:
Bolt A: 25 mm (0.984 in.)
Bolt B: 57 mm (2.244 in.)
Bolt C: 41 mm (1.614 in.)
8. INSTALL VALVE BODY OIL STRAINER ASSY
(a) Coat a new O-ring with ATF.
(b) Install the O-ring to the oil strainer.
(c) Install the oil strainer with the 3 bolts.
Torque: 11 NVm (110 kgfVcm, 8 ftVlbf)
9. INSTALL TRANSMISSION WIRE
(a) Coat a O-ring with ATF.
(b) Install the ATF temperature sensor with the lock plate and
bolt.
Torque: 6.6 NVm (67 kgfVcm, 58 in.Vlbf)
(c) Connect the 7 shift solenoid valve connectors.

D25834
SST 40-30
- AUTOMATIC TRANSMISSION / TRANSFRONT DIFFERENTIAL OIL SEAL (U151E)
2545 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
9. INSTALL TRANSAXLE HOUSING OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal.
SST 09223-15020, 09950-70010 (09951-07150)
Oil seal drive in depth:
0
0.5 mm (0
0.020 in.)
(b) Coat the lip of the oil seal with MP grease.
10. INSTALL FRONT DRIVE SHAFT ASSY LH (SEE PAGE 30-8)
11. INSTALL FRONT DRIVE SHAFT ASSY RH (SEE PAGE 30-8)
12. INSTALL FRONT WHEELS
13. ADD AUTOMATIC TRANSAXLE FLUID
14. INSPECT AUTOMATIC TRANSAXLE FLUID (SEE PAGE 40-1)
15. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420 )

400FW-02
D25414
D25415
C93327
40-44
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION CONTROL CABLE ASSY
2559 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
TRANSMISSION CONTROL CABLE ASSY
REPLACEMENT
1. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY (SEE PAGE 71-1 1)
2. REMOVE AIR CONDITIONING RADIATOR ASSY (SEE PAGE 55-17)
3. REMOVE AIR BAG SENSOR ASSY CENTER (SEE PAGE60-55)
4. REMOVE BATTERY
5. REMOVE AIR CLEANER ASSY
6. REMOVE AIR CLEANER HOSE NO.1
7. REMOVE INTAKE AIR RESONATOR SUB-ASSY
8. REMOVE TRANSMISSION CONTROL CABLE ASSY
(a) Remove the nut from the control shaft lever.
(b) Disconnect the control cable from the control shaft lever.
(c) Remove the clip and disconnect the control cable from
the control cable bracket.
(d) Disconnect the control cable from the control cable
clamp.

C90581
C93327
D25414
D25415
40-46
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION CONTROL CABLE ASSY
2561 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Install the shift cable grommet retainer No.2 with the 2
bolts.
Torque: 4.9 NVm (50 kgfVcm, 43 in.Vlbf)
(e) Connect the control cable to the control cable clamp.
(f) Temporarily install the control cable to the control shaft le-
ver with nuts.
(g) Install the control cable and a new clip to the bracket.
10. INSTALL INTAKE AIR RESONATOR SUB-ASSY
11. INSTALL AIR CLEANER HOSE NO.1
12. INSTALL AIR CLEANER ASSY
13. INSTALL AIR BAG SENSOR ASSY CENTER (SEE PAGE 60-55)
14. INSTALL AIR CONDITIONING RADIATOR ASSY (SEE PAGE 55-17)
15. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY (SEE PAGE 71-1 1)
16. INSTALL BATTERY
17. ADJUST SHIFT LEVER POSITION (SEE PAGE40-40)
18. INSPECT SHIFT LEVER POSITION (SEE PAGE40-40)

F16916
Push Rod Pin
Brake Pedal Support Assy Stop Lamp Switch Connector
Stop Lamp Switch Assy
Accelerator Pedal Assy
Accel Position
Sensor Connector
Accelerator Pedal Pad Brake Pedal Pad Brake Pedal
Return Spring Stop Lamp
Switch CushionClip
NVm (kgfVcm, ftVlbf) : Specified torque
Lithium soap base glycol grease
19.1 (194, 14)
13 (130, 9)
12 (122, 8.8)
26 (265, 19)
- BRAKEACCELERATOR & BRAKE PEDAL ASSY (From August,
2002)32-15
2449 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

F16908
F16906
F16910
F16907
F16909
- BRAKEACCELERATOR & BRAKE PEDAL ASSY (From August,
2002)32-17
2451 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
22. REMOVE PUSH ROD PIN
(a) Remove the clip and push rod pin.
23. REMOVE ACCELERATOR & BRAKE PEDAL ASSY
(a) Disconnect the stop lamp switch connector.
(b) Disconnect the accel position sensor connector.
(c) Remove the 4 bolts, nuts and accelerator & brake pedal
assy.
24. REMOVE STOP LAMP SWITCH ASSY
(a) Loosen the nut and remove the stop lamp switch assy.

F16909
F16907
F16910
F16906
F16908
- BRAKEACCELERATOR & BRAKE PEDAL ASSY (From August,
2002)32-19
2453 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
31. INSTALL STOP LAMP SWITCH ASSY
(a) Install the stop lamp switch assy with a nut.
Torque: 26 NVm (265 kgfVcm, 19 ftVlbf)
32. INSTALL ACCELERATOR & BRAKE PEDAL ASSY
(a) Install the accelerator & brake pedal assy with the 4 nuts
and bolts.
Torque:
Nut: 13 NVm (130 kgfVcm, 9 ftVlbf)
Bolt: 19.1 NVm (194 kgfVcm, 14 ftVlbf)
(b) Connect the accel position sensor connector.
(c) Connect the stop lamp switch connector.
33. INSTALL PUSH ROD PIN
(a) Install the push rod pin and clip.
HINT:
Apply the lithium soap base glycol grease to the parts indicates
by arrows (see page 32-14).

3203N-09
F41016
F41018F41017
C84803
32-54
- BRAKESPEED SENSOR FRONT LH
2488 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
SPEED SENSOR FRONT LH
REPLACEMENT
HINT:
Replace the RH side by the same procedures with LH side.
1. REMOVE FRONT WHEEL
2. REMOVE FRONT FENDER LINER LH
3. REMOVE SPEED SENSOR FRONT LH
(a) Disconnect the speed sensor connector and clamp.
(b) Remove the 2 clamp bolts holding the sensor harness
and clamp from the body and shock absorber.
(c) Remove the bolt and speed sensor FR LH.
NOTICE:
Do not stick and foreign matter on the sensor tip.