2005 LEXUS ES300 sensor

C91931
Valve Body Oil
Strainer Assy.
C86316
Magnet
C91925
D26716
D03900D30672
Speed Sensor
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E/U151F)
40-71
95 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
(b) Install the oil strainer and 3 bolts to the valve body.
Torque: 11 NVm (110 kgfVcm, 8 ftVlbf)
NOTICE:
Apply ATF to the bolts.
151. I N S TA L L A U TO M AT I C T R A N S A X L E O I L PA N
SUB-ASSY
(a) Install the 2 magnets in the oil pan.
(b) Apply seal packing or equivalent to new 18 bolts.
Seal packing:
THREE BOND 2430 or equivalent
(c) Install the new oil pan gasket with the 18 bolts to the trans-
axle case.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
NOTICE:

Because the bolts should be seal bolts, apply seal
packing to new bolts and tighten them within 10 min-
utes after application.

Remove any oil or grease from the contacting surface
of the transaxle case and the oil pan with the gasket
completely before the oil pan to the case.
152. INSTALL TRANSAXLE CASE NO.1 PLUG
(a) Coat the 4 new O-rings with ATF, install them to the 4
transaxle case No. 1 plugs.
(b) Install the 4 transaxle case No. 1 plugs to the transaxle
case.
Torque: 7.4 NVm (75 kgfVcm, 65 in.Vlbf)
153. INSTALL SPEED SENSOR
(a) Install them to the 2 sensors.
(b) Install the 2 sensors to the transaxle case with the 2 bolts.
Torque: 11.0 NVm (115 kgfVcm, 8 ftVlbf)

D30864
Transmission
Wire Connector
Park/neutral Position Switch Connector
Transmission Revolution
Sensor Connectors
C91736
C91737
C88047
SST
40-10
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E)
2525 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
8. DISCONNECT CONNECTORS
(a) Disconnect the transmission wire connector.
(b) Disconnect the park/neutral position switch connector.
(c) Disconnect the 2 transmission revolution sensor connec-
tors.
9. REMOVE TRANSMISSION CONTROL CABLE
BRACKET NO.1
(a) Remove the bolt and oil cooler tube clamp.
(b) Remove the 2 bolts and transmission control cable brack-
et.
10. REMOVE TRANSMISSION OIL FILLER TUBE
SUB-ASSY
(a) Remove the ATF level gauge.
(b) Remove the bolt and oil filler tube.
(c) Remove the O-ring from the oil filler tube.
11. REMOVE OIL COOLER INLET TUBE NO.1
(a) Using SST and spanner, disconnect the oil cooler inlet
tube No.1.
SST 09023-12701

C91745
Oil cooler tube cushion
C92540
SST
D30864
Transmission
Wire Connector
Park/neutral Position Switch Connector
Transmission Revolution
Sensor Connectors
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E)
40-15
2530 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Install the oil cooler tube clamp with the bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
HINT:
Install them so that the oil cooler tube cushion is positioned as
shown in the illustration.
(d) Using SST and spanner, tighten the oil cooler inlet tube
No.1.
Torque: 34 NVm (350 kgfVcm, 25 ftVlbf)
SST 09023-12701
25. INSTALL OIL COOLER OUTLET TUBE NO.1
(a) Using SST and spanner, tighten the oil cooler outlet tube No.1.
Torque: 34 NVm (350 kgfVcm, 25 ftVlbf)
SST 09023-12701
26. CONNECT CONNECTORS
(a) Connect the transmission wire connector.
(b) Connect the park/neutral position switch connector.
(c) Connect the 2 transmission revolution sensor connec-
tors.

40060-08
C90569
C90570
C90570
C90569
- AUTOMATIC TRANSMISSION / TRANSSPEED SENSOR
40-19
2534 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
SPEED SENSOR
REPLACEMENT
1. REMOVE BATTERY
2. REMOVE AIR CLEANER ASSY
3. REMOVE AIR CLEANER HOSE NO.1
4. REMOVE SPEED SENSOR (NT SENSOR)
(a) Disconnect the speed sensor connector.
(b) Remove the bolt and speed sensor.
5. REMOVE SPEED SENSOR (NC SENSOR)
(a) Disconnect the speed sensor connector.
(b) Remove the bolt and speed sensor.
6. INSTALL SPEED SENSOR (NC SENSOR)
(a) Coat O-ring with ATF.
(b) Install the speed sensor with the bolt.
Torque: 11.3 NVm (115 kgfVcm, 8 ftVlbf)
HINT:
Make sure of the manufacturer's name.
(c) Connect the speed sensor connector.
7. INSTALL SPEED SENSOR (NT SENSOR)
(a) Coat O-ring with ATF.
(b) Install the speed sensor with the bolt.
Torque: 11.3 NVm (115 kgfVcm, 8 ftVlbf)
HINT:
Make sure of the manufacturer's name.
(c) Connect the speed sensor connector.

40-20
- AUTOMATIC TRANSMISSION / TRANSSPEED SENSOR
2535 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
8. INSTALL AIR CLEANER HOSE NO.1
9. INSTALL AIR CLEANER ASSY
Torque: 5.0 NVm (51 kgfVcm, 44 in.Vlbf)
10. INSTALL BATTERY

4010V-04
C91925
D30865
AT0103
C91927
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION WIRE (U151E)
40-21
2536 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
TRANSMISSION WIRE (U151E)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER NO.1
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket, and drain ATF.
(b) Install a new gasket and drain plug.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN
SUB-ASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all the pan
bolts, and carefully remove the oil pan assembly.
(b) Remove the 2 magnets from the oil pan.
(c) Examine particles in pan.
(1) Use the removed magnets to collect steel chips.
Look carefully at the chips and particles in the pan
and the magnet to anticipate the type of wear you
will find in the transaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non-magnetic): bearing wear
4. DISCONNECT TRANSMISSION WIRE
(a) Disconnect the 7 shift solenoid valve connectors.
(b) Remove the bolt and lock plate, and disconnect the ATF
temperature sensor.

D03547
D03547
C91927
D30865
C91925
40-22
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION WIRE (U151E)
2537 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
5. REMOVE TRANSMISSION WIRE
(a) Disconnect the transmission wire connectors.
(b) Remove the bolt and transmission wire.
6. INSTALL TRANSMISSION WIRE
(a) Coat a O-ring of the transmission wire connector with
AT F.
(b) Install the transmission wire with the bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
7. CONNECT TRANSMISSION WIRE
(a) Coat a O-ring of the ATF temperature sensor with ATF.
(b) Install the ATF temperature sensor with the lock plate and
bolt.
Torque: 6.6 NVm (67 kgfVcm, 58 in.Vlbf)
(c) Connect the 7 shift solenoid valve connectors.
8. I N S TA L L A U TO M AT I C T R A N S A X L E O I L PA N
SUB-ASSY
(a) Install the 2 magnets in the oil pan.
(b) Apply seal packing to the 18 bolts.
Seal packing:
THREE BOND 2430 or equivalent
(c) Install a new gasket, oil pan and 18 bolts to the transaxle
case.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
NOTICE:
Since the bolts should be seal bolts, apply seal packing to
the bolts and tighten them within 10 minutes after applying.

4010W-04
C91925
D30865
AT0103
C91927
40-24
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U151E)
2539 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
TRANSMISSION VALVE BODY ASSY (U151E)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER NO.1
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket, and drain ATF.
(b) Install a new gasket and drain plug.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN
SUB-ASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all the pan
bolts, and carefully remove the oil pan assembly.
(b) Remove the 2 magnets from the oil pan.
(c) Examine particles in pan.
(1) Use the removed magnets to collect steel chips.
Look carefully at the chips and particles in the pan
and the magnet to anticipate the type of wear you
will find in the transaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non-magnetic): bearing wear
4. DISCONNECT TRANSMISSION WIRE
(a) Disconnect the 7 shift solenoid valve connectors.
(b) Remove the bolt and lock plate, and disconnect the ATF
temperature sensor.