2005 LEXUS ES300 ignition
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A86567
3
4
7
25
61
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-35
2127 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
93. INSTALL THERMOSTAT (See page 16-16)
94. INSTALL WATER INLET (See page 16-16)
95. INSTALL WATER INLET PIPE (See page 16-16)
96. INSTALL COMPRESSOR MOUNTING BRACKET NO.1 (See page 17-9)
97. INSTALL GENERATOR BRACKET NO.1
Torque: 58 NVm (591 kgfVcm, 43 ftVlbf)
98. INSTALL PUMP BRACKET
Torque: 32 NVm (326 kgfVcm, 24 ftVlbf)
99. INSTALL ENGINE MOUNTING BRACKET RH (See page 17-9)
100. INSTALL MANIFOLD STAY NO.2
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
101. I N S TA L L E XHAUST MANIFOLD CONVERTER
SUB-ASSY NO.2
(a) Install a new gasket and the exhaust manifold converter
No. 2 with the 7 nuts. Using several steps, tighten the nuts
uniformly in the sequence shown in the illustration.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
(b) Retighten nuts 1 and 2 as shown in the illustration.
102. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.2
Torque: 8.5 NVm (87 kgfVcm, 75 in.Vlbf)
103. INSTALL MANIFOLD CONVERTER INSULATOR NO.3
Torque: 8.5 NVm (87 kgfVcm, 75 in.Vlbf)
104. INSTALL EXHAUST MANIFOLD SUB-ASSY RH (See page 14-120)
105. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.1 (See page 14-120)
106. INSTALL IGNITION COIL ASSY (See page 14-7)
107. INSTALL WATER OUTLET (See page 10-16)
108. INSTALL INTAKE MANIFOLD (See page 10-16)
109. INSTALL INTAKE AIR SURGE TANK (See page 11-13)
110. INSTALL EMISSION CONTROL VALVE SET (See page 11-13)
111. INSTALL DRIVE PLATE & RING GEAR SUB-ASSY (See page 14-140)
SST 09213-54015 (91651-60855), 09330-00021
112. INSTALL DRIVE SHAFT BEARING BRACKET
Torque: 64 NVm (650 kgfVcm, 47 in.Vlbf)
113. INSTALL AUTOMATIC TRANSAXLE ASSY (See page 40-9)
114. INSTALL EXHAUST PIPE SUPPORT BRACKET NO.1 (See page 40-9)
115. INSTALL ENGINE MOUNTING BRACKET FR (See page 40-9)
116. INSTALL STARTER ASSY (See page 19-5)
Page 415 of 969
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-39
2131 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
157. ADD AUTOMATIC TRANSAXLE FLUID
158. ADD ENGINE OIL (See page 17-20)
159. ADD COOLANT (See page 16-9)
160. ADD POWER STEERING FLUID
161. BLEED POWER STEERING FLUID
162. INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40-1)
163. CHECK FOR ENGINE OIL LEAKS
164. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
165. CHECK POWER STEERING FLUID LEAKAGE
166. INSPECT FOR FUEL LEAKS
167. CHECK FOR EXHAUST GAS LEAKS
168. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)
169. INSPECT STEERING WHEEL CENTER POINT
170. INSPECT IGNITION TIMING (See page 14-1)
SST 09843-18040
171. INSPECT ENGINE IDLE SPEED (See page 14-1)
172. INSPECT CO/HC (See page 14-1)
173. CHECK ABS SPEED SENSOR SIGNAL (See page 05-420, 05-471)
174. SYSTEM INITIALIZATION (See page 19-15)
Page 468 of 969
A78385
Camshaft Bearing Cap No. 2
Camshaft Bearing Cap No. 3
Camshaft Bearing Cap No. 6
Camshaft Timing Gear Assy
150 (1,530, 111)
Camshaft Bearing Cap No. 5
16 (163, 12)
x10
Camshaft
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable partCamshaft Setting
Oil Seal
8.0 (80, 71 in.Vlbf)
8.4 (85, 74 in.Vlbf)
8.0 (80, 71 in.Vlbf)
16 (163, 12)
Ignition Coil AssyEngine Wire
Engine Wire
Cylinder Head
Cover GasketCylinder Head Cover Sub-assy
Camshaft Bearing
Cap No. 2
x10Camshaft Bearing
Cap No. 4Camshaft Timing Gear
Bolt Washer
Camshaft Sub Gear
Camshaft Sub Gear
Wave Washer
Camshaft Sub Gear
Shaft Snap Ring
Camshaft Bearing Cap No. 2
No. 2 Camshaft
Camshaft Bearing
Cap No. 1
x9 14-92
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
2184 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 469 of 969
141JD-01
A78761
RH:
SST
A78762
SSTLH:
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-93
2185 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. DRAIN ENGINE COOLANT (See page 16-9)
3. REMOVE FRONT WHEEL RH
4. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
5. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
6. REMOVE AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
7. REMOVE EMISSION CONTROL VALVE SET (See page 11-13)
8. REMOVE INTAKE AIR SURGE TANK (See page 11-13)
9. REMOVE IGNITION COIL ASSY
10. REMOVE CYLINDER HEAD COVER SUB-ASSY (See page 14-7)
11. REMOVE FRONT FENDER APRON SEAL RH
12. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
13. REMOVE VANE PUMP V BELT (See page 14-5)
14. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
15. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
16. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
17. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
18. REMOVE TIMING BELT NO.1 COVER
19. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
20. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
21. REMOVE TIMING BELT GUIDE NO.2
22. REMOVE TIMING BELT (See page 14-79)
23. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
24. REMOVE CAMSHAFT TIMING PULLEY
(a) Using SST, remove the bolt and RH timing pulley.
SST 09960- 10010 (09962- 01000, 09963- 01000),
09249-63010
(b) Using SST, remove the bolt and LH timing pulley.
SST 09960-10010 (09962-01000, 09963-01000)
HINT:
Arrange the camshaft timing pulleys (RH and LH sides) so that
they can be returned to the original locations when reassem-
bling.
Page 477 of 969
A78763
150 mm
(5.91 in.)SST RH:
A78762
SSTLH:
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-101
2193 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Using SST, tighten the RH pulley bolt.
SST 09960- 10010 (09962- 01000, 09963- 01000),
09249-63010
Torque: 125 NVm (1,275 kgfVcm, 92 ftVlbf)
NOTICE:
The torque indicated above is used without SST on the ex-
tension tool. If you are using the extension tool, find the
reading of the torque wrench by the formula (see page
01-5).
Extended length:
SST (09249-63010) 150mm (5.91 in.)
(c) Using SST, tighten the LH pulley bolt.
SST 09960-10010 (09962-01000, 09963-01000)
Torque: 125 NVm (1275 kgfVcm, 92 ftVlbf)
36. INSTALL TIMING BELT IDLER SUB-ASSY NO.2
Torque: 43 NVm (438 kgfVcm, 32 ftVlbf)
37. INSPECT TIMING BELT (See page 14-79)
38. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
39. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
40. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
41. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
42. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
43. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
44. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
45. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
46. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
47. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
48. INSPECT VALVE CLEARANCE (See page 14-7)
49. ADJUST VALVE CLEARANCE (See page 14-7)
SST 09248-55040 (09248-05410, 09248-05420)
50. INSTALL VANE PUMP V BELT (See page 14-5)
51. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
52. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
53. INSTALL CYLINDER HEAD COVER SUB-ASSY (See page 14-7)
54. INSTALL IGNITION COIL ASSY (See page 14-7)
Page 482 of 969
A78386
8.0 (80, 71 in.Vlbf)
Ignition Coil Assy
Cylinder Head Cover
Sub-assy LH
8.4 (85, 74 in.Vlbf)
Engine Wire
Cylinder Head Cover Gasket No. 2
Camshaft Bearing Cap No. 2
16 (163, 12)
Camshaft Bearing Cap No. 2Camshaft Bearing Cap No. 3
Camshaft Bearing Cap No. 6
Camshaft Bearing Cap No. 5
Camshaft Timing Gear Assy
Camshaft Bearing Cap No. 4
Camshaft Timing Gear
Bolt WasherCamshaft Sub Gear
Wave Washer
Camshaft Sub GearCamshaft Sub Gear
Shaft Snap Ring
Camshaft Bearing Cap No. 2
150 (1,530, 111)
16 (163, 12)
Camshaft Bearing Cap No. 1
No. 4 Camshaft Sub-assy
Radiator Hose Inlet
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part
Camshaft Setting
Oil Seal
V-bank Cover Sub-assy
8.0 (80, 71 in.Vlbf)
7.9 (81, 70 in.Vlbf)
No. 3 Camshaft
Sub-assy
x3
x9
x10
x10 14-106
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
2198 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 483 of 969
141JF-01
A78710Align
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
14-107
2199 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. DRAIN ENGINE COOLANT (See page 16-9)
3. REMOVE FRONT WHEEL RH
4. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
5. REMOVE RADIATOR HOSE INLET
6. REMOVE IGNITION COIL ASSY
7. REMOVE CYLINDER HEAD COVER SUB-ASSY LH (See page 14-7)
8. REMOVE FRONT FENDER APRON SEAL RH
9. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
10. REMOVE VANE PUMP V BELT (See page 14-5)
11. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
12. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
13. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
14. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
15. REMOVE TIMING BELT NO.1 COVER
16. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
17. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
18. REMOVE TIMING BELT GUIDE NO.2
19. REMOVE TIMING BELT (See page 14-79)
20. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
21. REMOVE CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
22. REMOVE TIMING BELT NO.3 COVER (See page 14-93)
23. REMOVE NO.3 CAMSHAFT SUB-ASSY
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept level while being removed. If the
camshaft is not kept level, the cylinder head or camshaft
may be damaged. To avoid this, the following steps must
be carried out.
(a) Align the timing marks (1 dot marks) of the camshaft drive
and driven gears by turning the camshaft with a wrench.
Page 487 of 969
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
14-1 11
2203 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
34. INSPECT TIMING BELT (See page 14-79)
35. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
36. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
37. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
38. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
39. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
40. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
41. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
42. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
43. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
44. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
45. INSPECT VALVE CLEARANCE (See page 14-7)
46. ADJUST VALVE CLEARANCE (See page 14-7)
SST 09248-55040 (09248-05410, 09248-05420)
47. INSTALL VANE PUMP V BELT (See page 14-5)
48. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
49. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
50. INSTALL CYLINDER HEAD COVER SUB-ASSY LH (See page 14-7)
51. INSTALL IGNITION COIL ASSY (See page 14-7)
52. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
53. INSTALL FRONT WHEEL RH (See page 14-5)
54. ADD ENGINE COOLANT (See page 16-9)
55. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
56. SYSTEM INITIALIZATION (See page 19-15)