2004 TOYOTA COROLLA VERSO engine oil

A62730
A62953
A62961
Continuity
A62962
No Continuity
A62963
± STARTING & CHARGINGSTARTER ASSY(2.0KW) (1CD±FTV)
19±11
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
9. REMOVE STARTER CLUTCH SUB±ASSY
(a) Using a screwdriver, tap in the stop collar towards the
starter clutch.
(b) Using a screwdriver, pry out the snap ring.
(c) Remove the stop collar from the shaft.
10. INSPECT STARTER ARMATURE ASSY
(a) Using an ohmmeter, check that there is continuity be-
tween the segments of the commutator.
If there is no continuity between any segments, replace the ar-
mature.
(b) Using an ohmmeter, check that there is no continuity be-
tween the commutator and armature coil core.
If there is continuity, replace the armature.
(c) Check the commutator for the dirty and burnt surface.
If the surface is dirty or burnt, correct with sandpaper (No.400)
or a lathe.
(d) Place the commutator on V±blocks.
(e) Using a dial indicator, measure the circle runout.
Maximum circle runout: 0.03 mm (0.0012 in.)
If the circle runout is greater than maximum, correct it on a lathe.

A51182
A51183
A55637
A55638
A51186
± STARTING & CHARGINGSTARTER ASSY(2.2KW) (1CD±FTV)
19±19
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
3. REMOVE STARTER BRUSH HOLDER ASSY
(a) Using a screwdriver, hold the spring back disconnect the
brush from the brush holder. Disconnect the 4 brushers
and remove the brush holder.
4. REMOVE STARTER ARMATURE ASSY
(a) Using a plastic±faced hammer, tap the yoke and remove
the armature.
5. INSPECT STARTER ARMATURE ASSY
(a) Using an ohmmeter, check that there is continuity be-
tween the segments of the commutator.
(b) Using an ohmmeter, check that there is no continuity be-
tween the commutator and armature coil core.
(c) Place the commutator on V±blocks.
(d) Using a dial gauge, measure the circle runout.
Maximum circle runout: 0.05 mm (0.002 in.)

A51187
A51188
A55639
A55640
A55641
19±20
± STARTING & CHARGINGSTARTER ASSY(2.2KW) (1CD±FTV)
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
(e) Using vernier calipers, measure the commutator diame-
ter.
Standard diameter: 35 mm (1.378 in.)
Minimum diameter: 34 mm (1.3386 in.)
(f) Check that the undercut depth is clean and free of foreign
materials. Smooth out the edge.
Standard undercut depth: 0.7 mm (0.0276 in.)
Minimum undercut depth: 0.2 mm (0.079 in.)
6. INSPECT STARTER YOKE ASSY
(a) Using an ohmmeter, check that there is continuity be-
tween the lead wire and field coil brush lead.
(b) Using an ohmmeter, check that there is no continuity be-
tween the field coil brush lead and yoke.
(c) Using vernier calipers, measure the brush length.
Standard length: 16.5 mm (0.6496 in.)
Minimum length: 9 mm (0.3543 in.)

190AI±01
A62720
Drive End Frame Assy Generator w/ Clutch Pulley
Alternator Pulley CapGenerator Rotor Assy
Rear End Cover
Sub±Assy Rear Seal Plate
Generator Brush
Holder Assy
Front Seal
Plate
Alternator Coil Assy
N´m (kgf´cm, ft´lbf)
: Specified torque
5.8 (59, 51 in.´lbf)
1.8 (18, 16 in.´lbf)
4.6 (47, 41 in.´lbf)
± STARTING & CHARGINGGENERATOR ASSY(130A) (1CD±FTV)
19±31
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
GENERATOR ASSY(130A) (1CD±FTV)
COMPONENTS

A57794
SST (B)
Turn
A57795
A57796
SST
A57797
A57798
± STARTING & CHARGINGGENERATOR ASSY(130A) (1CD±FTV)
19±33
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
(d) Insert the 3 tabs of SST (B) into the 3 holes on the pulley.
(e) To loosen the pulley, turn SST (B) in the direction shown
in the illustration.
(f) Remove the alternator from SST.
(g) Remove the pulley from the rotor shaft.
3. REMOVE GENERATOR ROTOR ASSY
(a) Remove the 4 through bolts.
(b) Using SST, remove the coil assembly.
SST 09950±40011 (09951±04020, 09952±04010,
09953±04020, 09954±04010, 09955±04071,
09958±04011)
(c) Remove the alternator washer.
(d) Remove the rotor from the drive end frame.
4. INSPECT GENERATOR ROTOR ASSY
(a) Using an ohmmeter, check that there is continuity be-
tween the slip rings.
Standard resistance: 2.3 ± 2.7
at 20
C (68
F)
(b) Using an ohmmeter, check that there is no continuity be-
tween the slip ring and rotor.

A57799
A57800
A57801
A57802
Socket
Wrench
(29 mm)
A57795
19±34
± STARTING & CHARGINGGENERATOR ASSY(130A) (1CD±FTV)
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
(c) Check that the slip rings are not rough or scored.
(d) Using vernier calipers, measure the slip ring diameter.
Standard diameter:
14.2 ± 14.4 mm (0.5591 ± 05669 in.)
Minimum diameter: 14.0 mm (0.551 in.)
5. INSPECT GENERATOR BRUSH HOLDER ASSY
(a) Using vernier calipers, measure the exposed brush
length.
Standard exposed length: 10.5 mm (0.4134 in.)
Minimum exposed length: 4.5 mm (0.177 in.)
HINT:
If the exposed length is less than minimum, replace the brush
holder.
6. INSTALL GENERATOR ROTOR ASSY
(a) Place the drive end frame.
(b) Install the rotor to the drive end frame.
(c) Place the alternator washer on the rear bearing.
(d) Using a socket wrench (29 mm)and press, slowly press
in the coil assembly.
(e) Install the 4 through bolts.
Torque: 5.8 N
m (59 kgf
cm, 51in.
lbf)

A55650
SST (A)
SST (B)
A55651
Rotor Shaft
SST (A)
A57803
SST (B)
Turn
A57804
Upward
A55648
± STARTING & CHARGINGGENERATOR ASSY(130A) (1CD±FTV)
19±35
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
7. INSTALL GENERATOR W/CLUTCH PULLEY
(a) Temporarily install the pulley to the rotor shaft.
(b) Set SST (A) and (B).
SST 09820±63020
(c) Mount SST (A) in a vise.
(d) Set the alternator to SST.
NOTICE:
At this time, make sure that the alternator and SST are per-
pendicular to one another.
(e) Insert the 3 tabs of SST (B) into the 3 holes on the pulley.
(f) To torque the pulley, turn SST (B) in the direction shown
in the illustration.
Torque: 111 N
m (1132 kgf
cm, 82 ft
lbf) for using SST
HINT:
Use a torque wrench with a fulcrum length of 50 cm (19.69 in.).
(g) Remove the alternator from SST.
(h) Install a new alternator pulley cap.
8. INSTALL GENERATOR BRUSH HOLDER ASSY
(a) Place the front seal plate to the coil assembly.
(b) Install the brush holder with the 2 screws.
Torque: 1.8 N
m (18 kgf
cm, 16 in.
lbf)
NOTICE:
Be careful of the holder installation direction.
(c) Place the plate seal on the brush holder.
(d) Install the rear end cover with the 3 nuts.
Torque: 4.6 N
m (47 kgf
cm, 41 in.
lbf)