2004 NISSAN TERRANO service

Final Drive
GENERAL SPECIFICATIONS
Front final driveR180A
4-pinion
Oil capacity (Approx.) (Imp pt) 1.3 (2-1/4)
Rear final drive H233B LSD* 4-pinion
Oil capacity (Approx.) (Imp pt) 2.8 (4-7/8)
Model TD27Ti ZD30DDTi
Gear ratio 4.375 4.111
Number of teeth Ring gear 35 37
Drive pinion 8 9
* Limited Slip Differential
INSPECTION AND ADJUSTMENT (R180A)
Ring gear runout
Ring gear runout limit mm (in) 0.05 (0.0020)
Axle bearing adjustment
Axle bearing end play mm (in) 0 - 0.1 (0 - 0.004)
Available axle bearing adjusting shims
Thickness mm (in) Part number0.10 (0.0039) 38233-01G11
0.20 (0.0079) 38233-01G12
0.30 (0.0118) 38233-01G13
0.40 (0.0157) 38233-01G14
Side gear adjustment
Side gear backlash
(Clearance between side gear to
differential case) mm (in)0.10 - 0.20
(0.0039 - 0.0079)
Available side gear thrust washers
Thickness mm (in) Part number 0.75 (0.0295) 38424-W2010
0.78 (0.0307) 38424-W2011
0.81 (0.0319) 38424-W2012
0.84 (0.0331) 38424-W2013
0.87 (0.0343) 38424-W2014
0.90 (0.0354) 38424-W2015
0.93 (0.0366) 38424-W2016
0.96 (0.0378) 38424-W2017
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in) Part number
3.09 (0.1217) 38154-G2317
3.12 (0.1228) 38154-G2318
3.15 (0.1240) 38154-G2319
3.18 (0.1252) 38154-G2320
3.21 (0.1264) 38154-G2321
3.24 (0.1276) 38154-G2322
3.27 (0.1287) 38154-G2323
3.30 (0.1299) 38154-G2324 3.33 (0.1311) 38154-G2360
3.36 (0.1323) 38154-G2361
3.39 (0.1335) 38154-G2362
3.42 (0.1346) 38154-G2363
3.45 (0.1358) 38154-G2364
3.48 (0.1370) 38154-G2365
3.51 (0.1382) 38154-G2366
3.54 (0.1394) 38154-G2367
3.57 (0.1406) 38154-G2368
3.60 (0.1417) 38154-G2369
3.63 (0.1429) 38154-G2370
3.66 (0.1441) 38154-G2371
Drive pinion preload adjustment
Drive pinion bearing preload
adjusting method Adjusting washer and spacer
Drive pinion preload N×m (kg-cm, in-lb)
With front oil seal 1.2 - 1.6 (12 - 16, 10 - 14) Available drive pinion preload adjusting washers
Thickness mm (in) Part number6.59 (0.2594) 38127-01G00
6.57 (0.2587) 38127-01G01
6.55 (0.2579) 38127-01G02
6.53 (0.2571) 38127-01G03
6.51 (0.2563) 38127-01G04
6.49 (0.2555) 38127-01G05
6.47 (0.2547) 38127-01G06
6.45 (0.2539) 38127-01G07
6.43 (0.2531) 38127-01G08
6.41 (0.2524) 38127-01G09
6.39 (0.2516) 38127-01G10
6.37 (0.2508) 38127-01G11
6.35 (0.2500) 38127-01G12
6.33 (0.2492) 38127-01G13
6.31 (0.2484) 38127-01G14
Available drive pinion preload adjusting spacers
Length mm (in) Part number 52.20 (2.0551) 38130-G2300
52.40 (2.0630) 38131-G2301
52.60 (2.0709) 38132-G2302
52.80 (2.0787) 38133-G2303
53.00 (2.0866) 38134-G2304
53.20 (2.0945) 38135-G2305
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-58
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Side bearing adjustment
Differential carrier assembly turning
resistance N (kg, lb)34.3 - 39.2
(3.5 - 4.0, 7.7 - 8.8)
Side bearing adjusting method Adjusting shim Available side retainer adjusting shims
Thickness mm (in) Part number0.20 (0.0079) 38453-01G00
0.25 (0.0098) 38453-01G01
0.30 (0.0118) 38453-01G02
0.40 (0.0157) 38453-01G03
0.50 (0.0197) 38453-01G04
Total preload adjustment
Total preload N ×m (kg-cm, in-lb) 1.3 - 2.2 (13 - 22, 11 - 19)
Ring gear backlash mm (in) 0.13 - 0.18 (0.0051 - 0.0071)
INSPECTION AND ADJUSTMENT (C200)
Ring gear runout
Ring gear runout limit mm (in) 0.08 (0.0031)
Differential torque adjustment
Differential torque
N×m (kg-m, ft-lb) 353 - 392
(36 - 40, 260 - 289)
Number of discs and plates Friction disc 5
Friction plate 6
Spring disc 1
Spring plate 1
Wear limit of plate and disc mm (in)0.1 (0.004)
Allowable warpage of friction disc
and plate mm (in) 0.05 - 0.15 (0.0020 - 0.0059)
Available discs and plates
Part name Thickness mm (in) Part number
Friction disc 1.48 - 1.52
(0.0583 - 0.0598) 38433-C6000
1.58 - 1.62
(0.0622 - 0.0638) 38433-C6001
Friction plate 1.48 - 1.52
(0.0583 - 0.0598) 38432-C6000
Spring disc 1.48 - 1.52
(0.0583 - 0.0598) 38436-C6000
Spring plate 1.48 - 1.52
(0.0583 - 0.0598) 38435-C6010
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in)
Part number
2.58 (0.1016) 38151-01J00
2.61 (0.1028) 38151-01J01
2.64 (0.1039) 38151-01J02
2.67 (0.1051) 38151-01J03
2.70 (0.1063) 38151-01J04
2.73 (0.1075) 38151-01J05
2.76 (0.1087) 38151-01J06
2.79 (0.1098) 38151-01J07 2.82 (0.1110) 38151-01J08
2.85 (0.1122) 38151-01J09
2.88 (0.1134) 38151-01J10
2.91 (0.1146) 38151-01J11
2.94 (0.1157) 38151-01J12
2.97 (0.1169) 38151-01J13
3.00 (0.1181) 38151-01J14
3.03 (0.1193) 38151-01J15
3.06 (0.1205) 38151-01J16
3.09 (0.1217) 38151-01J17
3.12 (0.1228) 38151-01J18
3.15 (0.1240) 38151-01J19
3.18 (0.1252) 38151-01J60
3.21 (0.1264) 38151-01J61
3.24 (0.1276) 38151-01J62
3.27 (0.1287) 38151-01J63
3.30 (0.1299) 38151-01J64 3.33 (0.1311) 38151-01J65
3.36 (0.1323) 38151-01J66
3.39 (0.1335) 38151-01J67
3.42 (0.1346) 38151-01J68
3.45 (0.1358) 38151-01J69
3.48 (0.1370) 38151-01J70
3.51 (0.1382) 38151-01J71
3.54 (0.1394) 38151-01J72
3.57 (0.1406) 38151-01J73
3.60 (0.1417) 38151-01J74
3.63 (0.1429) 38151-01J75
3.66 (0.1441) 38151-01J76
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-59
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Drive pinion preload adjustment
Drive pinion bearing preload
adjusting methodAdjusting shim and spacer
Drive pinion preload N×m (kg-cm, in-lb) 1.2 - 2.0 (12 - 16, 10 - 14)
Without front oil seal 0.8 - 1.3 (8 - 13, 6.9 - 11.3) Available drive pinion preload adjusting shims
Thickness mm (in) Part number2.31 (0.0909) 38125-82100
2.33 (0.0917) 38126-82100
2.35 (0.0925) 38127-82100
2.37 (0.0933) 38128-82100
2.39 (0.0941) 38129-82100
2.41 (0.0949) 38130-82100
2.43 (0.0957) 38131-82100
2.45 (0.0965) 38132-82100
2.47 (0.0972) 38133-82100
2.49 (0.0980) 38134-82100
2.51 (0.0988) 38135-82100
2.53 (0.0996) 38136-82100
2.55 (0.1004) 38137-82100
2.57 (0.1012) 38138-82100
2.59 (0.1020) 38139-82100
Available drive pinion preload adjusting spacers
Length mm (in) Part number 4.50 (0.1772) 38165-76000
4.75 (0.1870) 38166-76000
5.00 (0.1969) 38167-76000
5.25 (0.2067) 38166-01J00
5.50 (0.2165) 38166-01J10
Total preload adjustment
Total preload N×m (kg-cm, in-lb) 1.5 - 2.9 (15 - 30, 13 - 26)
Ring gear backlash mm (in) 0.10 - 0.20 (0.0039 - 0.0079)
Side bearing adjusting method Side adjuster
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-60
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FRONT AXLE & FRONT SUSPENSIONSECTION
FA
CONTENTS
PRECAUTIONS...............................................................2
PREPARATION ................................................................3
FRONT AXLE AND FRONT SUSPENSION ...................4
CHECK AND ADJUSTMENT ..........................................5
Front Axle and Front Suspension Parts ......................5
Front Wheel Bearing....................................................6
Front Wheel Alignment ................................................8
Drive Shaft .................................................................12
FRONT AXLE ................................................................13
FRONT AXLE - Auto-lock Free-running Hub .............14
Removal and Installation ...........................................14
Inspection...................................................................14
Trouble-shooting ........................................................15
FRONT AXLE - Wheel Hub and Rotor Disc ...............18
Removal and Installation ...........................................18
Disassembly...............................................................18
Inspection...................................................................19
Assembly ...................................................................19
FRONT AXLE - Knuckle Spindle .................................20
Removal .....................................................................20 Inspection...................................................................21
Installation ..................................................................21
FRONT AXLE - Drive Shaft ..........................................22
Removal and Installation ...........................................22
Removal .....................................................................22
Disassembly...............................................................24
Inspection...................................................................25
Assembly ...................................................................25
Installation ..................................................................28
FRONT SUSPENSION ..................................................29
Shock Absorber .........................................................30
Torsion Bar.................................................................30
Stabilizer Bar .............................................................33
Upper Link .................................................................33
Compression Rod ......................................................35
Lower Link .................................................................35
Upper Ball Joint and Lower Ball Joint .......................36
SERVICE DATA AND SPECIFICATIONS (SDS) ..........38
General Specifications ...............................................38
Inspection and Adjustment ........................................39
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SPECIAL SERVICE TOOLS
*: Special tool or commercial equivalent
Tool number
Tool nameDescription
ST29020001*
Gear arm puller
Removing ball joint for knuckle spindle
ST27850000
Ball joint remover
Removing tie-rod outer end
KV401021S0*
Bearing outer race
drift
q
1ST35325000*
Drift bar
q
2KV40102110*
Drift (A)
q
3KV40102120*
Drift (B)
q
4KV40102130*
Screw (A)
q
5KV40102140*
Screw (B)
q
6KV40102150*
Screw (C)
Installing wheel bearing outer race
KV40105400
Wheel bearing lock
nut wrench
Removing or installing wheel bearing lock nut
GG94310000*
Flare nut torque
wrench
Removing and installing brake piping
PREPARATION
FA-3
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General Specifications
TORSION BAR SPRING
Applied modelHardtop Wagon
Spring diameter x length mm (in)26.0 x 1,230 (1.024 x 48.43)
Spring constant N/mm (kg/mm, lb/in) 25.3 (2.58, 144.5)
SHOCK ABSORBER
Applied model
ABS models
Shock absorber type Non-adjustable (hydraulic)
Damping force N (kg, lb)
[at 0.3 m (1.0 ft)/sec.]
Extension 2,265 314
(231.0 32.0, 509.2 70.6)
Compression 653 124
(66.6 12.6,
146.8 27.9)
STABILIZER BAR
Applied model All
Stabilizer bar diameter mm (in) 29 (1.14)
COMPRESSION ROD
Applied model Hardtop Wagon
Rod diameter mm (in) 23.5 (0.925)
DRIVE SHAFT
Applied model All
SFA877A
Drive shaft joint type
Final drive side TS82F
Wheel side ZF100Fixed joint axial end play
limit mm (in) 1.0 (0.039)
Wheel side Pitch circle diameter serration mm (in)27.0 (1.063)
Major diameter (D1) mm (in) 28.0 (1.102)
Grease
Quality Nissan genuine grease or
equivalent
Capacity g (oz) Final drive side 190 - 210 (6.70 - 7.41)
Wheel side 100 - 120 (3.53 - 4.23)
Boot length mm (in) Final drive side (L
1) 97 - 99 (3.82 - 3.90)
Wheel side (L
2) 96 - 98 (3.78 - 3.86)
SERVICE DATA AND SPECIFICATIONS (SDS)
FA-38
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Inspection and Adjustment
WHEEL ALIGNMENT (Unladen *1)
Applied modelHardtop
(short wheel- base) Wagon
(long wheel- base)
Camber degree 0É30¢  30¢0É29¢ 30¢
Caster degree 1É53¢  30¢1É58¢ 30¢
Kingpin inclination degree 12É39¢
Total toe-in
Radial tire mm (in)3.15 - 5.15
(0.1240 -0.2028) 2.72 - 4.72
(0.1071 -0.1858)
Front wheel turning angle Full turninside 34É24¢34É22¢
outside 33É35¢33É33¢
Vehicle posture Lower arm pivot
height (H) mm (in)33
(1.30) 31
(1.22)
NFA021
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
WHEEL BEARING
Axial end play limit mm (in)0 (0)
Lock nut Tightening torque N×m (kg-m, ft-lb) 78-98(8-10,58-72)
Retightening torque N×m (kg-m, ft-lb) 0.5 - 1.5
(0.05 - 0.15, 0.4 -1.1)
Turning resistance at wheel
hub bolt A
Tightening angle degree 15É - 30É
Turning resistance at wheel
hub bolt B
PreloadC=BþA N(kg, lb) 7.06 - 20.99
(0.72 - 2.14, 1.59 - 4.72)
DRIVE SHAFT INSTALLATION
Axial end play mm (in)
At wheel hub 0.1 - 0.3 (0.004 -0.012)
Available drive shaft end snap rings
Thickness mm (in) Part number 1.1 (0.043) 39253-31G10 39253-88G10
1.3 (0.051) 39253-31G11 39253-88G11
1.5 (0.059) 39253-31G12 39253-88G12
1.7 (0.067) 39253-31G13 39253-88G13
1.9 (0.075) 39253-31G14 39253-88G14
2.1 (0.083) 39253-31G15 39253-88G15
2.3 (0.091) 39253-31G16 39253-88G16
UPPER BALL JOINT
Swinging force at cotter pin hole N (kg, lb)31.87 - 199.38
(3.25 - 20.33, 7.17 - 44.83)
Rotating torque N×m (kg-cm, in-lb) 1.0 - 4.9 (10 - 50, 8.7 - 43.4)
Axial endplay limit mm (in) 1.6 (0.063)
LOWER BALL JOINT
Swinging force at cotter pin hole
N (kg, lb)0 - 67.7 (0 - 6.9, 0 - 15.2)
Rotating torque N×m (kg-cm, in-lb) 0 - 4.9 (0 - 50, 0 - 43)
Axial end play limit mm (in) 0.5 (0.020)
WHEEL RUNOUT
Wheel type Steel
(15² )
Radial runout limit mm (in) 0.5 (0.02)
Lateral runout limit mm (in) 0.8 (0.031)
SERVICE DATA AND SPECIFICATIONS (SDS)
FA-39
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REAR AXLE &
REAR SUSPENSION
SECTION
RA
CONTENTS
PRECAUTIONS AND PREPARATION ............................2
Precautions ..................................................................2
Preparation ..................................................................2
REAR AXLE AND REAR SUSPENSION ........................4
CHECK AND ADJUSTMENT ..........................................5
Rear Axle and Rear Suspension Parts .......................5
Rear Wheel Bearing ....................................................5
REAR AXLE .....................................................................6
Components.................................................................6
Removal .......................................................................7
Inspection.....................................................................8 Installation ....................................................................9
REAR AXLE AND REAR SUSPENSION ......................12
Removal and Installation ...........................................12
REAR SUSPENSION.....................................................13 Components...............................................................13
Coil Spring Shock Absorber ......................................14
Upper Link, Lower Link and Panhard Rod ................14
Stabilizer Bar .............................................................15
SERVICE DATA AND SPECIFICATIONS (SDS) ..........16
General Specifications ...............................................16
Inspection and Adjustment ........................................16
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