2004 MITSUBISHI ENDEAVOR automatic transmission

Tightening torque : 34 +
/- 2 N-m (25 +
/-1 f
t-lb)
Fig. 64: Tightening Mounting Bolts Of Transfer Drive Gear Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Install the low-reverse brake piston, return spring, and spring retainer into the
transaxle case.
4. Fit a new O-ring into the groove of one-way clutch inner race.
5. Check the placement of the identification notches in the one-way clutch inner
race. Install the one-way clutch inner race to the transfer drive gear bearing so
that the notches fall alon
g the A - A line.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 65: Identifying Notches

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

6. Put the snap ring on the inner race.
7. Set special tools MD998338 and MD998924 as shown, and then compress the
one-way clutch inner race and install the snap ring.
Fig. 66: Using Special Tools And Installing Snap Ring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
8. Install the wave s
prin
g onto the low-reverse brake
piston.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 67: Installing Wave Spring Onto Low
-Reverse Brake Piston

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
9. Install the six brake discs, five brake plates and snap ring as shown in the
figure.
10. Install special tool MB991632 on the brake disc.
11. Install the reaction plate and the used snap ring.
12. Move special tool MB991632 to measure the end play of reaction plate. Then
replace the snap ring installed in step 11 to adjust the end play to standard
value.
CAUTION: If necessary, take the measurements in steps 9 to
18 after replacing the pressure plate, brake plate
and brake disc.
NOTE: Do not install the pressure plate at this time.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Standard value: 0 - 0.16 mm (0 - 0.0063 inch)
Fig. 68: Measuring End Play Of Reaction Plate

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
13. Install the brake discs and brake plates as shown in the figure.
14. Place special tool MB991632 on top of the brake disc in place of the pressure
plate.
15. Install the return s
prin
g, second brake
piston and sna
p rin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 69: Placing Special Tool On Top Of Brake Disc In Place Of Pressure Plate

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
16. Move special tool MB991632 and measure its movement.
Standard value of end play (Reference): 1.09 - 1.55 mm (0.0429 - 0.0610
inch)
17. Select a pressure plate whose thickness corresponds to the measured amount of
movement from the followin
g table.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 70: Measuring Movement

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 71: Measuring Amount Of Movement

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
PRESSURE PLATE

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor