Page 493 of 3870
Fig. 37: Removing Input Shaft Rear Bearing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
38. Remove the O-rin
gs (three
pieces
).
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 516 of 3870
Fig. 60: Removing Bearing Retainer Mounting Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
61. Tap on the rear end of the output shaft to remove the output shaft, taper roller
bearing and collar.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 555 of 3870
Fig. 100: Checking Installation Direction Of Thrust Bearing Number 7
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
49. Use special tool MB990938 to tap the input shaft rear bearing in the rear cover.
50. Install the four seal rin
gs in the
grooves of the
rear cover.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 556 of 3870
Fig. 101: Using Special Tool To Taping Input Shaft Rear Bearing In Rear Cover
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
51. Measure the end play of the under drive sun gear by the following procedures:
1. Install the thinnest thrust race number 8 [thickness 1.6 mm (0.063 inch);
part number MD707267] on thrust bearing number 7.
2. Install the rear cover on the transaxle case and tighten the bolts to the
specified tor
que.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 559 of 3870
Fig. 104: Thrust Race Thickness Measurement Values Table
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
54. Apply a 2 mm (0.08 inch) diameter bead of sealant (MITSUBISHI Genuine
Part number MD974421 or equivalent) to the illustrated position of the rear
cover.
NOTE: Be sure to install the case quickly while the sealant is
wet (within 15 minutes).
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 560 of 3870
Fig. 105: Applying Bead Of Sealant
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
55. Install the rear cover, and tighten its mounting bolts to the specified torque.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb)
NOTE: After installation, keep the sealed area away from the oil
for approximately one hour.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 561 of 3870
Fig. 106: Installing Rear Cover Mounting Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
56. Install the underdrive clutch hub to the underdrive sun gear.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 673 of 3870
2004 DRIVELINE/AXLES
Front Axle - Endeavor
GENERAL DESCRIPTION The front axle consists of front hubs, knuckles, wheel bearings and drive shafts, and
has the following features:
The wheel bearing incorporates a unit ball bearing (double-row angular contact
ball bearing) for reduced friction. The front wheel hub assembly combines the hub, wheel bearing, housing, and
oil seal in a single unit for fewer parts, better durability, improved assembly
precision, and better structural organization. The driveshaft incorporates BJ-PTJ type constant velocity joints< FWD>, BJ-
DOJ < AWD-LH>and BJ-TJ< AWD-RH> with high transmission efficiency
for low vibration and noise. Due to the use of the inner shaft and bracket assembly, the right and left drive
shafts are approximately the same in length. This reduces noise, vibration and
torque steer.< FWD> ABS rotor for detecting the wheel speeds is press-fitted to the rear hub in
vehicles with ABS.
CONSTRUCTION DIAGRAM NOTE:
PTJ: Pillow Tripod Joint BJ: Birfield Joint DOJ: Double Offset Joint TJ: Tripod Joint
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor
