2004 MITSUBISHI ENDEAVOR torque

Fig. 15: Fitting The Dial Gauge To Hub Wheel

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. If the play exceeds the limit, replace the wheel bearing (Refer to TRAILING
ARM ).
4. Install the brake disc and caliper assembly, and tighten the caliper assembly
mounting bolts to the specified torque.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Tightening torque: 60 +/- 5 N.m (45 +
/-3 f
t-lb)
DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT Required Special Tools:
MB991380: Oil Seal Installer MB990938: Bar
1. Remove the drive shaft from the differential carrier (Refer to DRIVE SHAFT ASSEMBLY
).
2. Remove the differential carrier oil seal.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 21: Installing Drive Shaft Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Using special tool MB990767, tighten the drive shaft nut to the specified
torque.
Tightening torque: 236 +/- 19 N.m (174 +/- 14 ft-lb)
INSPECTION WHEEL BEARING ROTATION STARTING TORQUE AND AXIAL PLAY CHECK Required Special Tools:
MB990998, MB991017: Front Hub Remover and Installer MB990326: Preload Socket MB990685: Torque Wrench

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

1. Tighten special tools MB991000 (MB990998) and MB991017 to the specified
torque.
Tightening torque: 236 +/- 19 N.m (174 +/- 14 ft-lb)
Fig. 22: Identifying Special Tools

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Rotate the rear hub in order to seat the bearin
g.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 23: Rotating Rear Hub

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Hold the rear wheel hub assembly in a vice using wooden blocks.
4. Measure the wheel bearing rotation starting torque by using special tools
MB990326 and MB990685.
Limit: 1.4 N.m (1.03 ft-lb)
5. If the rotation starting torque is not within the limit range when the nut is
tightened to 236 +/- 19 N.m (174 +/- 14 ft-lb), replace the front wheel bearing
assembly. If there is any signs of binding or tight spots when the wheel bearing
turns, replace it.
6. Measure to determine whether the wheel bearing axial play is within the
specified limit or not.
Limit: 0.05 mm (0.002 inch)

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

2. Tighten the drive shaft nut to the specified torque with special tool MB990767.
Tightening torque: 236 +/- 19 N.m (174 +/- 14 ft-lb)
Fig. 33: Tightening Drive Shaft Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION
Check the drive shaft for damage, bending or corrosion. Check the drive shaft spline part for wear or damage. Check the boots for deterioration, damage or cracking. Check the dust cover for damage or deterioration.
DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Of The Drive Gear Teet
h
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Insert special tool MB990939 between the differential carrier and the
differential case, and then rotate the companion flange by hand (once in the
normal direction, and then once in the reverse direction) while applying a load
to the drive gear so that the revolution torque [approximately 2.5 - 3.0 N.m
(22.1 - 26.6 i
n-lb)] is applied to the drive pinion.
CAUTION: If the drive gear is rotated too much, the tooth
contact pattern will become unclear and difficult
to check.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Required Special Tools:
MB990938: Bar MB991380: Oil Seal Installer MB990936: Installer Adapter MB990934: Installer Adapter MB990901: Drive Pinion Setting Gauge Set MB991378: Drive Pinion Setting Gauge Set MB990326: Preload Socket MB990685: Torque Wrench MB990728: Bearing Installer MB990850: End Yoke Holder MB990727: Oil Seal Installer MB991367: Special Spanner MB991385: Pin
LUBRICATION AND ADHESIVE POINTS
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor