2004 MITSUBISHI ENDEAVOR Rear end

Required Special Tools:
MB991248 or MD998801: Inner Shaft Remover MB990810: Side Bearing Puller MB990930: Installer Adapter MB990932: Installer Adapter MB990934: Installer Adapter MB990938: Bar (snap-in type) MB990890: Rear Suspension Bushing Base MB991172: Inner Shaft Installer Base
LUBRICATION POINTS
(RESIN BOOT) REPLACEMENT
.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

>>C<< CENTER BEARING < RH> INSTALLATIONUse special tools MB990938 and MB990932 to press-fit the center bearing into the
center bearing bracket.
Fig. 31: Pressing Center Bearing Into Center Bearing Bracket Using Special Tools

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< DUST SEAL INNER < RH> /DUST SEAL OUTER < RH> INSTALLATION 1. A
pply the s
pecified
grease to the rear surface of all dust seals.
CAUTION: When applying grease, make sure that it does not
adhere to anything outside the lip.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

the direction of the spline chamfered side. See Fig. 13
.
C. Using Bar (Snap-In Type) (MB990938) and Installer Adapter (MB990932),
press-fit the center bearing into the center bearing bracket. See Fig. 18
.
D. Apply the specified great (from the repair kit) to the rear surface of all dust
seals. Using Rear Suspension Bushing Base (MB990890), Bar (Snap-In type)
(MB990838), and Installer Adapter (MB990934), press the dust seals into the
center bearing bracket until they are flush with each other. See Fig. 19 . Apply
repair kit grease to the lip of each dust seal.
E. Using Inner Shaft Installer Base (MB991172), hold the center bearing inner
race, and then press-in the inner shaft. See Fig. 20
. Apply repair kit grease to
the inner shaft spline, then press-fit it into the PTJ case.
F. After applying the specified grease to the PTJ case, insert the axle shaft and
apply grease again.
G. Set the PTJ boot bands at the specified distance to adjust the amount of air
inside the PTJ joint, and then tighten the small and large PTJ boot bands. See
Fi
g. 12
. CAUTION: When applying grease, make sure that it does not
adhere to anything outside the lip.
NOTE: When press-fitting the inner shaft into the PTJ case,
apply a thin coat of repair kit grease to the dust seal
outer lip part and the outside edge of the PTJ axial part.
CAUTION: The axle shaft joint uses special grease. DO NOT
mix old, new, or different types of grease.
NOTE: The grease in the repair kit should be divided in half for
use, respectively, at the joint and inside the boot.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor

condition before measuring wheel alignment. TOE-IN Standard value: 0 +/- 3 mm (0 +/- 0.12 inch)
1. Adjust the toe-in by undoing the clip and jam nut, and turning the left and right
tie rod turnbuckles by the same amount (in opposite directions).
Fig. 5: Locating Jam Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Install the cli
p and ti
ghten the
jam nut to the s
pecified tor
que.
NOTE: The toe will move out as the left turnbuckle is turned
toward the front of the vehicle and the right turnbuckle
is turned toward the rear of the vehicle.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

4. Position the dust cover as shown in the illustration. Make sure that there is no
abnormal bulge or pressure applied on the dust cover.
Fig. 25: Positioning Dust Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Check the dust cover for cracks or damage by pushing it with your finger.
LOWER ARM BUSHING (REAR) REPLACEMENT Required Special Tools:
MB991963: Suspension Bushing Arbor MB990889: Rear Suspension Bushing Ring MB990890: Rear Suspension Bushing Base
Replace the lower arm bushin
g as follows:

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 37: Aligning Stabilizer With Bushing (LH)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>B<< FRONT AXLE NO. 1 CROSSMEMBER, REAR ROLL STOPPER AND
STEERING GEAR ASSEMBLY INSTALLATION Align the steering joint cover notch (arrow A) with the steering gear lug (arrow B),
and install the front axle number 1 crossmember, the rear roll stopper and steering
gear assembly.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

NO:
Repair or replace the wiring harness. Refer to
HARNESS
CONNECTOR INSPECTION
. Check that the defogger system works
normally.
Fig. 239: Locating Connector F
-05
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

STEP 16. Check the defogger.

1. Let the engine run at 2,000 r/min, and check the printed heater with the
battery fully charged.
2. Turn on the defogger switch, and use a voltmeter to measure the voltage in
each printed heater at middle point A on the rear window glass.
The value should be approximately 6 volts.
Q: Does the defogger work normally?

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

SYMPTOM PROCEDURES INSPECTION PROCEDURE 12: REAR BLOWER FAN AND MOTOR DO NOT TURN NOTE: For test procedures for inspection procedures 1 through 10,
refer to SYMPTOM PROCEDURES
. For test procedure for
inspection procedure 11, refer to INSPECTION
PROCEDURE 6: CONDENSER FAN DOES NOT OPERATE
.

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor