2004 MITSUBISHI ENDEAVOR oil

Fig. 26: Identifying High Pressure Chamber

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Idle the engine for one to three minutes to warm it up.
3. Repeat the operation pattern, shown in left figure, at no load to check for
abnormal noise. (Usually the abnormal noise is eliminated after repetition of
the ope
ration 1
0 to 30 tim
es.
If, howeve
r, no change is obse
rved
in
the leve
l of
NOTE: If air mixed with oil enters the high pressure chamber
inside the lash adjuster from the above causes, air in
the high pressure chamber is compressed excessively
while the valve is opened, resulting in an abnormal
noise when the valve closes. This is the same
phenomenon as that observed when the valve
clearance has become excessive. The lash adjuster can
resume normal function when air entered the lash
adjuster is removed.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

<< D >>POWER STEERING OIL PUMP REMOVAL Remove the power steering oil pump from the engine with the hose attached. << E >>ENGINE MOUNT REMOVAL 1. Support the engine with a garage jack.
Fig. 33: Supporting Engine

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
assembly, and secure it with a cord or wire.
NOTE: Place the removed power steering oil pump in a place
where it will not be a hindrance when removing and
installing the engine assembly, and secure it with a cord or
wire.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 35: Holding Engine Assembly With A Chain Block

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Place a garage jack against the engine oil pan with a piece of wood in between
so that the weight of the engine and transaxle assembly is no longer being
applied to the engine mount.
6. Loosen the engine mount mounting nuts and bolts, and remove the engine
mount.
<< F >>ENGINE ASSEMBLY REMOVAL After checking that all cables, hoses and wiring harness connectors and so on are
disconnected from the engine, lift the chain block slowly to remove the engine
assembly upward from the engine compartment. INSTALLATION SERVICE POINTS >>A<< ENGINE ASSEMBLY INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Install the engine assembly, being careful not to pinch the cables, hoses or wiring
harness connectors.
Fig. 36: Installing Engine Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< ENGINE MOUNT INSTALLATION 1. Place a garage jack against the engine oil pan with a piece of wood in between,
and install the engine mount while adjusting the position of the engine.
2. Support the engine assembly with a garage jack.
3. Remove the chain block.
4. < Engine hanger MB991895 is used >
1. Set special tool MB991895 to the front fender assembling bolts (A and B)
and
(C and D
) as shown.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 43: Setting Special Tool MB991454 To Hold Engine Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAMSHAFT OIL SEAL REMOVAL AND INSTALLATION NOTE: Adjust the engine hanger balance by sliding the slid bracket
(HI).
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 44: Removing And Installing Camshaft Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB990767: End Yoke Holder MB991559: Camshaft Oil Seal Adapter MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin
REMOVAL SERVICE POINTS << A >>CAMSHAFT SPROCKET REMOVAL Use s
pecial tools MD998715 and MB990767 to remove the camshaft s
procket.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 45: Removing Camshaft Sprocket

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >>CAMSHAFT OIL SEAL REMOVAL 1. Make a notch in the oil seal lip section with a knife, etc.
CAUTION: Be careful not to dama
ge the camshaft and the

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. Cover the end of a flat-tipped screwdriver with a shop towel and insert into the
notched section of the oil seal, and pry out the oil seal to remove it.
Fig. 46: Removing Camshaft Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< CAMSHAFT OIL SEAL INSTALLATION 1. A
pply en
gine oil to the camshaft oil seal li
p.
cylinder head.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor