2004 MITSUBISHI ENDEAVOR oil

4. Install bearing with the groove toward the cylinder block.
5. Install the bearing having no groove to the bearing cap.
Fig. 145: Installing Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< CRANKSHAFT THRUST BEARING INSTALLATION 1. Install the thrust bearing in the No.3 bearing bore in the cylinder block and in
the bearing cap. For easier installation, apply engine oil to the bearings; this
will hel
p hold them in
position.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 148: Checking End Play Of Thrustbearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>F<< CRANKSHAFT REAR OIL SEAL INSTALLATION Using special tool MD998718, press-fit a new crankshaft rear oil seal into the oil
seal case.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 149: Installing Crankshaft Rear Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>G<< OIL SEAL CASE INSTALLATION 1. Apply the sealant Mitsubishi Genuine Part number MD970389 or equivalent to
the oil seal case.
2. Apply a small amount of engine oil to the entire circumference of the oil seal
lip section, and place the oil seal case on the cylinder block. NOTE: Install the oil seal case within 15 minutes after applying
liquid gasket. Then wait at least one hour. Do not start the
engine or let engine oil or coolant touch the sealant during
that time.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 150: Installing Oil Seal Case

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION CRANKSHAFT JOURNAL OIL CLEARANCE < PLASTIC GAUGING MATERIAL METHOD > 1. Remove oil from the crankshaft journal and crankshaft bearing inner surface.
2. Install the crankshaft.
3. Cut plastic gauging material to the same length as the width of the bearing and
place it on the
journal in
parallel with its axis.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

0.03 - 0.04 mm (0.0012 - 0.0016 inch) < No.2, 3 >
Limit: 0.1 mm (0.003 inch)
Fig. 152: Measuring Width Of Smashed Plastic Gauge

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CRANKSHAFT REAR OIL SEAL 1. Check the oil seal lip for wear and damage.
2. Check the rubber for deterioration or hardening.
3. Check the oil seal case for cracks and damage. CYLINDER BLOCK 1. Visually check for scratches, rust, and corrosion. Use a flaw detecting agent for
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 6: Special Tool Chart (4 Of 4)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ON-VEHICLE SERVICE 7. DRIVE BELTS (FOR GENERATOR, POWER STEERING OIL PUMP AND AIR CONDITIONING)
(CHECK) GENERATOR DRIVE BELT TENSION CHECK < WHEN USING SCAN TOOL MB991958 > Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly) [MB991824: Vehicle
Communication Interface (V.C.I.)] MB991668: Belt Tension Meter Set
CAUTION: To prevent damage to scan tool MB991958, always

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Connect scan tool MB991958 to the data link connector.
3. Turn the ignition switch to the "ON" and select scan tool MB991958 "Belt
Tension Measurement" from the menu screen.
4. Hold special tool MB991668 (microphone) to the middle of the drive belt
between the pulleys (at the place indicated by the arrow), about 10 - 20 mm
(0.4 - 0.8 inch) away from the rear surface of the belt and so that it is
perpendicular to the belt (within an angle of +/-15 degree angle).
5. Gently tap the middle of the belt between the pulleys (the place indicated by
the arrow) with your finger as shown in the illustration, and check that the
vibration fre
quenc
y of the belt is within the stan
dard value.
CAUTION:
The temperature of the surface of the belt
should be as close as possible to underhood
temperature. Do not let an
y contaminants such as water or
oil get onto the microphone.
If strong gusts of wind blow against the
microphone or if there are any loud sources
of noise nearby, the values measured by the
microphone may not correspond to actual
values. If the microphone is touching the belt while
the measurement is being made, the values
measured by the microphone may not
correspond to actual values. Do not take the measurement while the
vehicle's engine is running.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 13: Connecting Special Tool MB991668 To Scan Tool MB99195

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Connect scan tool MB991958 to the data link connector.
3. Turn the ignition switch to the "ON" position and select "Belt Tension
Measurement" from the special tool MB991824 screen menu.
4. Hold special tool MB991668 (microphone) to the middle of the drive belt
between the pulleys (at the place indicated by the arrow), about 10 - 20 mm
(0.4 - 0.8 inch) away from the rear surface of the belt and so that it is
perpendicular to the belt (within an angle of+/-15 degree angle).
5. Gently tap the middle of the belt between the pulleys (the place indicated by
the arrow) with your finger as shown in the illustration, and check that the
vibration frequency of the belt is within the stan
dard value.
CAUTION:
The temperature of the surface of the belt
should be as close as possible to underhood
temperature. Do not let any contaminants such as water or
oil get onto the microphone. If strong gusts of wind blow against the
microphone or if there are any loud sources
of noise nearby, the values measured by the
microphone may not correspond to actual
values. If the microphone is touching the belt while
the measurement is being made, the values
measured by the microphone may not
correspond to actual values. Do not take the measurement while the
vehicle's engine is running.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor