2004 MITSUBISHI ENDEAVOR oil

Fig. 83: Removing Cylinder Head

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< CYLINDER HEAD GASKET INSTALLATION 1. Degrease the cylinder head and cylinder block gasket mounting surfaces.
2. Make sure that the gasket has the proper identification mark for the engine.
Fig. 84: Identifying Cylinder Head Gasket On Cylinder Block With
Identification Mark At Front Top

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Lay the cylinder head gasket on the cylinder block with the identification mark
at the front top.
>>B<< CYLINDER HEAD ASSEMBLY INSTALLATION
CAUTION: Be careful that no foreign material gets into the
cylinder, coolant passages or oil passages. Engine

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

>>C<< CRANKSHAFT PULLEY INSTALLATIONUse special tools MB991800 and MB991802 to install the crankshaft pulley.
Fig. 97: Installing Crankshaft Pulley

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION AUTO-TENSIONER ADJUSTER CHECK 1. Check for oil leak from seal, and replace it if leak is detected.
2. Check for wear or dama
ge at the to
p of the rod. Re
place it, if re
quired.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 104: Service Specifications Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SEALANTS SEALANTS SPECIFICATIONS ITEM
SPECIFIED SEALANT
Engine oil
pan
3M(tm) AAD Part No.8672, 8704, 3M(tm) AAD Part No.
8679/8678 or equivalent

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Q: Is there more noise on the customers radio?
YES: Check all power and ground connections. If all connections are in
good condition, consult the radio manufacturers service center.
NO: The observed noise is normal.
INSPECTION PROCEDURE 13: Noise is Detected with Engine Running. DIAGNOSIS
CAUTION:
Never connect a noise filter to the high tension
cable (spark plug wire). Spark plug wires
incorporate resistors which have the effect of
suppressing noise. If a spark plug wire is found
to be causing noise, it must be replaced. Confirm that the noise is not from an external
source. Noise prevention should be performed by
suppressing strong sources of noise first.
NOTE: Voltage surges can be induced in the electrical system by
the collapse of a field (i.e. When power is removed from the
coil in an A/C compressor clutch). This induced voltage
surge will radiate a Radio Frequency (RF) signal that is
picked up by the audio unit. In the case of the compressor
clutch a "pop" will be heard through the speakers. The
capacitor, installed on this vehicle, will store the excess
voltage and prevent the production of RF noise. This is
because the capacitor will charge and discharge as the
voltage fluctuates. This has the effect of "attracting" noise
and bleeding it to ground without interfering with the
normal flow of current through the system.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

YES: The original CD is defective. The CD player should sound
normally.
NO: Go to Step 2.
STEP 2. Check power supply to the CD player when the ignition switch is
at "ACC" or "ON" position.
Q: Is the radio and CD
player ener
gized when the i
gnition switch is turned
to the "ACC" or "ON" position?
YES: Replace the audio. The CD player should sound normally.
NO: Check the memory backup power supply circuit. Refer to
INSPECTION PROCEDURE 1
.
INSPECTION PROCEDURE 25: CD Sound Skips. DIAGNOSIS
STEP 1. Check the state in which the sound on the CD jumps.
Q: Does the sound jump when the car is parked?
YES: Go to Step 2.
NO: Go to Step 4 .
STEP 2. Check the surface of the CD.
Q: Are there any scratches or soiling on the CD?
YES: The CD is defective if there are any scratches. Clean the CD surface
if it is dirty. Check that a CD sound skip is resolved.
NO: Go to Step 3.
STEP 3. Check when replacing with a CD that can be played normally
without any scratches or soiling.
Q: Does the CD play normally when replaced with a CD that is not
scratched or dirty and can play normally?
YES: Defective CD used. Check that a CD sound ski
p is
resolved.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

NO: Go to Step 4.
STEP 4. Check by tapping the radio and CD player.
Q: Does the sound jump when tapping the radio and CD player?
YES: Securely mount the audio. Check that a CD sound skip is resolved.
NO: Either replace the audio system or take the following measures if a
servicing shop is nearby.
1. Investigate in detail the conditions when the sound jumps while
driving the car.
2. Describe these conditions to the service shop for consultation.
3. Either replace the audio according to the instructions of the service
shop.
Check that a CD sound skip is resolved.
INSPECTION PROCEDURE 26: Sound Quality is Poor. DIAGNOSIS Check to see that the CD can be played normally and that it is free of any
scratches or soiling.
Replace with better sound quality CD.
Q: Is the sound quality better replacing the CD with a clean CD without any
scratches that can be played?
YES: The CD is defective. The sound quality should return to normal.
NO: Replace the audio. The sound quality should return to normal. INSPECTION PROCEDURE 27: CD can not be Ejected. DIAGNOSIS
NOTE: Check by using a known-good CD which is free from
scratches, dirt or any other abnormality.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

Fig. 19: Removing Drive Shaft From Hub

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION:
Do not pull on the drive shaft; doing so will
damage the PTJ < FWD>, TJ/DOJ < AWD>; be
sure to use the pry bar. When pulling the drive shaft out from the
transaxle, be careful that the spline part of
the drive shaft does not damage the oil seal.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 22: Securing Wheel Bearing Using Special Tools MB991000 And MB991017

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< D>> OUTPUT SHAFT < AWD> REMOVAL Use s
pecial tool MB991721 to remove the out
put shaft.
CAUTION: When pulling the output shaft out from the transaxle,
be careful that the spline part of the output shaft
does not damage the oil seal.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor