2004 ISUZU TF SERIES steering wheel

4C1-68 FRONT WHEEL DRIVE
4





2 Model
1. WANDERS AND PULLS

Checkpoint Trouble Cause Countermeasure


Adjust the wheel bearing
preload

Too tight
NG

Adjust the front alignment

Front alignment

Incorrect


Steering unit

Tighten or replace

Loose or worn
NG NG

Suspension

Tighten or replace


Replace or adjust the inflation


Front or rear suspension parts
loose or broken


Tire

Worn or improperly inflated

OK
NG NG OK OK
OK

Wheel bearing preload

FRONT WHEEL DRIVE 4C1-69
2. FRONT WHEEL SHIMMY

Checkpoint Trouble Cause Countermeasure



Ball joint or bush

Replace the ball joint or bush

Worn


Front alignment

Adjust the front alignment


Adjust or replace


Incorrect


Worn or improperly adjusted

OK
OK NG NG NG
OK
Wheel bearing

Tighten or replace

Loose or worn
NO

Shock absorber

Replace the shock absorber

Worn


Tire

Replace or adjust the inflation

Worn or improperly inflated

OK
NG NG OK

Steering unit

4C1-72 FRONT WHEEL DRIVE
5. WANDERS AND PULLS

Checkpoint Trouble Cause Countermeasure


Adjust the wheel bearing
preload

Too tight
NG

Adjust the front alignment

Front alignment

Incorrect


Tighten or replace

Steering unit

Loose or worn
NG NG
OK OK

Tighten or replace


Replace or adjust the inflation


Suspension

Front or rear suspension parts
loose or broken


Tab

Worn or improperly inflated

NG NG
OK OK

Wheel bearing preload

FRONT WHEEL DRIVE 4C1-73
6. FRONT WHEEL SHIMMY

Checkpoint Trouble Cause Countermeasure



Ball joint or bush

Replace the ball joint or bush

Worn


Front alignment

Adjust the front alignment


Adjust or replace


Incorrect


Worn or improperly adjusted

OK
OK NG NG NG
OK
Wheel bearing

Tighten or replace

Loose or worn
NO

Shock absorber

Replace the shock absorber

Worn


Tire

Replace or adjust the inflation

Worn or improperly inflated

OK
NG NG OK

Steering unit

5D-2 PARKING BRAKE SYSTEM

Parking Brake Lever
Parking Brake Lever Assembly and Associated Parts (Bench Seat)



This illustration is based on RHD model.
740R300010

Legend

(1)
Front Console Assembly

(2)
Glove Box

(3)
Instrument Panel Driver Lower Cover Assembly

(4)
Driver Knee Bolster Assembly

(5)
Driver Air Bag


(6)
Steering Wheel/Steering Cowl

(7)
Meter Cluster Assembly

(8)
Dash Side Trim Cover

(9)
Front Piller Trim Cover

(10)
Instrument Panel Assembly & Cross Beam

10-28 CAB
INSTRUMENT PANEL
REMOVAL


This illustration is based on RHD model
RTW4A0LF001001

Disassembly Steps

1. Front console assembly

2. Glove box

3. Instrument panel driver lower cover
assembly

4. Driver knee bolster assembly

5. Driver air bag

6. Steering wheel/ steering cowl

7. Meter cluster assembly
8. Dash side trim cover
9. Front pillar trim cover
10. Front cover
11. Side cover

12. Instrument panel & Cross beam
assembly


13. Ashtray case

14. Center cluster assembly

15. Control lever assembly
16. Storage box assembly

17. Ashtray bracket
18. Meter assembly
19. Passenger lower bracket
20. Glove box cover

21. Passenger air bag (if so equipped)

22. Side ventilation grille

23. Vent duct assembly/Defroster nozzle
assembly
24. Instrument harness assembly

25. Instrument panel

26. Cross beam

CAB 10-29

Important Operations
1. Front Console Assembly


Refer to Floor Consol in this section.



2. Glove Box


Remove 2 fixing screws and pulling the handle.



3. Instrument Panel Driver Lower Cover Assembly
1) Remove the engine hood opener 2 fixing screws.
2) Remove the lower cover one fixing screw.
3) Pull out the cover (Stick type parking brake only).
4) Pull out the lower cover assembly.




4. Driver Knee Bolster Assembly


Remove 4 fixing bolts.
Caution:
For precaution on installation or removal of SRS-air bag
system, refer to section 9 “Supplemental Restraint System
(SRS) - AIR BAG”

5. Driver Air Bag
6. Steering Wheel/Steering Cowl


Refer to Section 3B “STEERING COLUMN” for steering
lock assembly removal steps.




7. Meter Cluster Assembly


Pull out the 4 clip positions.

10-32 CAB
INSTALLATION


This illustration is based on RHD model
RTW4A0LF001101

Installation Steps
1. Cross beam
2. Instrument panel
3. Instrument harness assembly
4. Vent duct assembly/Defroster nozzle
assembly
5. Side ventilation grille
6. Passenger air bag
7. Glove box cover
8. Passenger lower bracket
9. Meter assembly
10. Ashtray bracket
11. Storage box assembly
12. Control lever assembly
13. Center cluster assembly


14. Ashtray case

15. Instrument panel & Cross beam
assembly
16. Side cover
17. Front cover
18. Front pillar trim cover
19. Dash side trim cover
20. Meter cluster assembly

21. Steering wheel/Steering cowl
22. Driver air bag
23. Driver knee bolster assembly
24. Instrument panel driver lower cover assembly
25. Glove box
26. Front console assembly