SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 6
DISMOUNTING
For the dismounting of the window and the regulator window assembly, perform the following operations:
Remove the outside wiper of the window from its attachment clips, using a common screwdriver.
Dismount the attachment screw (1 ) of the regulator at the upper side and the attachment nut
(3) at the lower side.
Di smount t he a ttachment screws (2) of t he window base on the regulator slide and then
remove the window (together with the window base). Dismount the nuts (4) from the activation mechanism bolts(5 ) and then the regulator.
Dismount the window guiding (7) and the fix window (9).
WINDOW AND REAR DOOR WINDOW REGULATOR
(WITH CABLE)
REMOUNTING
For the remountin g, perform the following operations:
Place on the window guide (7) the fix window (9) where beforehand was mounted the window gasket.
F ix the guide without tightening at the lower side on the caisson by means of the screw (6),
and on the upper part, on the back door frame, by means of the screw (8) and the fast nut (10).
Fix the window outside wiper in the attachment clips.
Introduce the regulator in the caisson through the technological opening (A).
Fix the regulator by nuts (4) in the activation mechanism area.
Mount the regulator attachment screw (1) on the upper side and the attachment nut (3) on the lower side.
Introduce the window in the caisson (where beforehand was mounted the window base) and
fix it on the slide by screws (2).
Check the regulator operation by rolling up and down the window.
Mount the door panel by clipping, the regulator’s crank and the window inside wiper.
5
4
1
2
3
6
7
8
9
10
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WINDOWS
54
54 - 1
WINDSCREEN AND HATCHBACK GLASS REPLACEMENT
The replacement of t hese glasses is performed in case they a re broken, when they are not
according to the required overall dimensions or when they have manufacturing defects (image
distortions, cracks, etc).
PREPARING FOR MOUNTINGPosition the gasket (2) around the glass (1)
and place the assembly on a protection plate.
Place in the gasket channel all around the
gasket frame; a cotton cord ( 4 ) of 3 – 4
mm diameter, l eaving at its fre e ends (3)
about 20 cm of cord, and between the ends,
the distance shall not be more than 10 cm.
MOUNTING OF THE WINDSCREEN
M ount on the carriage body, the windscreen – cord - glass gasket assembly, so that the cord
ends are placed towards the inside of carriage body.
From the inside of the vehicle, successively draw each end of the cord, the drawing direction
being parallel with the glass surface, towards the surface inner part, perpendicular on the frame,
beginning with the lower part, in this way the gasket edge is lifted and then lowered on the frame.
At the outside, the gasket is seated by slightly and successively pressing it on glass, so that the
tightening is uniform on the whole windscreen contour and frame. DISMOUNTING OF A BROKEN
GLASS
If the glass or part of i t did not fa ll, t he
dismounting and the cleaning of the window
gaskets by the pieces of the broken glass
will be easier to be made by sticking a sheet
of paper on each surface.
WINDSCREEN AND HATCHBACK GLASS
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WINDOWS
54
54 - 2
54WINDSCREEN AND HATCHBACK GLASS
The cord must be always removed through the upper part of the windscreen.
Each time a windscreen is mounted, ensure the uniform setting of the whole assembly on the
carriage body by tapping several times with a rubber hammer, on the edge of the glass frame.
NOTE
Do not tap the glass on corners and on the two vertical si des.
After the windscreen mounting check out carefully the uniformity of the whole assembly and
then its water-proofing by splashing with a j et of water.
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WINDOWS
54
54 - 3
Dismount
the luggage compartment table.
Di sconnect the mass connection and the
hatchback defrosting supply connection.
Remove the glass together with the gasket,
by pushing it from the inside of the vehicle. Clean the gasket and place the glass in its
new gasket. The mounting of the hatchback glass – gasket
assembly, i s performed in the same way with
the windscreen mounting.
HATCHBACK GLASS REPLACEMENT
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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82B HORN - ENGINE IMMOBILISERGene ralities.................................................. 82B-41
Sy stem functionning..................................... 82B-42
The pin code................................................. 82B-43
The system’s memory.................................... 82B-44
Functional checking of the system................ 82B-45
Table 1.......................................................... 82B-47
Table 2...........................................................82B-49
Dismounting - remounting of the
antiintrusion UCE......................................... 82B-51
Si rene dismounting - remounting.................. 82B-52
Dismounting - remounting of the
hood conta ct ................................................. 82B-53
Vo l u m e sensor
dismounting - rem ounting............................. 82B-54
83 INSTRUMENT PANEL Instrument panel (until 01.06.2001).............. 83-1
Connectors (until 01.06.2001)....................... 83-2
Instrument panel (after 01.06.2001).............. 83-3
C onnectors (until 01.06.2001)....................... 83-4
Instrument panel replacement ........................ 83-5
Dismounting/remounting speedometer
cable (flexible shaft)...................................... 82-7
Diagnostic...................................................... 83-9
F uel leve l transmitter..................................... 83-10
84 CONTROLS - SIGNALLING Anti theft mechanism.................................... 84-1
Under wheel control module......................... 84-3
Fog lamps switch.......................................... 84-5
Rear windows defrosting switch
(impulsional type)........................................ 84-6
Hazard switch............................................... 84-7
Doors closing switch..................................... 84-8
AC starting buton.......................................... 84-9
85 WINDSCREEN WIPERS Windscreen wiper mechanism....................... 85-1
Diagnostic...................................................... 85-5
.
86 RADIO General.......................................................... 86-1
Connectors..................................................... 86-4
87 ELECTRICAL ASSISANCE EQUIPEMENT Windscreen washing....................................... 87-1
89A ELECTRICAL DIAGRAMS Generalites.................................................... 89A-1
Functional diagrams list................................ 89A-10
Electric components index............................ 89A-12
Couplings list. Mass index............................ 89A-14
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89A-15 Location of ele ctric coupling on
the vehic le................................................... 89A-16
Cockpit fuse box......................................... 89A-18
Fu
se box from engine compartment............ 89A-22
Wires functions index in connector s and
couplings...................................................... 89A-24
C onnectors and connections wires function.. 89A-27
Wires functions explanation......................... 89A-102
89B ELECTRICAL DIAGRAMS Functional diagrams list................................ 89B-1
Electric components index............................ 89B-3
Couplings list. Mass index............................ 89B-4
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89B-5
Location of ele ctric coupling on
the vehic le......................................................89B-6
Cockpit fuse box............................................89B-8
Fu se box from engine compartment..............89B-12
Wires functions index in connector s and
couplings....................................................... 89B-14
C onnectors and connections wires function...89B-17
Wires functions explanation.......................... 89B-90
89C ELECTRICAL DIAGRAMS Functional diagrams list................................ 89C-1
Electric components index............................ 89C-3
Couplings list. Mass index............................ 89C-4
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89C-5
Location of ele ctric coupling on
the vehic le......................................................89C-6
Cockpit fuse box............................................89C-8
Fu se box from engine compartment..............89C-12
Wires functions index in connector s and
couplings...................................................... 89C-14
C onnectors and connections wires function...89C-17
Wires functions explanation.......................... 89C-90
89D ELECTRICAL DIAGRAMS Generalites................................................... 89D-1
Functional diagrams list............................... 89D-6
Electric components index........................... 89D-8
Couplings list. Mass index........................... 89D-9
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle .................. 89D-10
Location of ele ctric coupling on
the vehic le.................................................... 89D-11
Cockpit fuse box........................................... 89D-13
Fu se box from engine compartment............. 89D-17
Wires functions index in connector s and
couplings...................................................... 89D-19
C onnectors and connections wires function.. 89D-22
Wires functions explanation.......................... 89D-91
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LOWER INTERNAL ACCESSORIES
57
57 - 1
DASHBOARD
DASHBOARD
The dismounting of t he dashboard assembly is performed without t he dismounting of the
windscreen, the assembly being composed of :
- the upper part (A) where there are: the aeration grills of the windscreen (1); the aeration
grills of the lateral windows (2 ) ; the instrument panel; the lateral aerators and central aerator;
control and checking instruments;
- lower casing (B) containing :fuse box, front hood opening control (3), starter control
(choke ) (4), the adjustment handle of the steering wheel (5);
- central console (D) where there are mounted: the controls: climate system control(6), the
ash tray, the cigarette lighter, radio equipment and speed changer lever protector (7);
- the documents compartment (C ) .
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SEALING WINDOWS AND SCREENS
66
66 - 1
1. Windscreen gasket
2. H atchback gasket
3. Fix window gasket
DISMOUNTING
Di smount the windscreen gl ass (1), hatchback (2 ) , or fix (3), together with the ga sket by
pushing from the inside of the vehicle. The glass gasket shall be cleaned is reused, or replaced with a new one.
REMOUNTING
Position the gasket (2) around the glass (1) and place the a ssembly on a protection plate.
P lace t he gasket (2 ) all around the gl ass ( 1) where a c otton cord of 3 – 4 mm di ameter has
been previously introduced, leaving at the ends (3) about 20 mm of cord, and between the ends,
the distance shall be not more than 10 mm.
GLASSES SEALING
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