2004 DACIA SUPERNOVA window

LIFTING
02ELEVATOR POSITIONED UNDER THE CARRIAGE BODY
Safety sign :
1. THE DISMOUNTING OF VEHICLE COMPONENTS CASE .
When there are not available four columns elevators, two columns elevators may be used, in
this case, lifting slides shall be placed under the floor closing plate, at the supporting points level
of the vehicle jack.
2. THE PARTICULARLY CASE OF DISMOUNTING – REMOUNTING OF THE
ENGINE-GEARBOX ASSEMBLY.
In this specific case, the vehicle carriage body shall be consolidated with t he two columns
elevator arms using special slides.
These must be obligatory placed at the right of the supporting points of the vehicle jack and
must be locked in the holes/windows made in the floor closing plate.
02 - 3
Front
Rear
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52 NON SIDE OPPENING ELEMENTSMEC HANISMS
The composition of the front hood locking
system ............................................................ 52-1
Fr ont hood locking system............................. 52-2
Hatc hback lo cking sy stem .............................. 52-3
Hatchback balancing device........................... 52-5
54 WINDOWS Windscreen and hatc hback glass.................... 54-1
Hatchback gla ss repla cement......................... 54-3
55 EXTERNAL PROTECTIONS Front bumper.................................................. 55-1
Rear bumper................................................... 55-2
56 EXTERNAL ACCESSOIRES Outside accesor ies.......................................... 56-1
Aileron........................................................... 56-2
40 GENERAL
Designation of parts (blow-up)..................... 40-1
Openings cle arance....................................... 40-4
Repairing general conditions........................ 40-5
Welding types and parameters...................... 40-6
Col lision diagnosis........................................ 40-8
Ca rriage body checking/ Straightening bench
CELETE type................................................ 40-12
41 LOWER STRUCTURE Front longitudinal girder assembly............... 41-1
Re ar longitudinal girder................................ 41-2
42 UPPER FRONT STRUCTURE Front wing..................................................... 42-1
Ca rriage body front part................................ 42-2
Fr ont wing lining........................................... 42-3
R adiator upper cross bar............................... 42-4
Headlamp support......................................... 42-5
Aeration grill................................................. 42-6
43 UPPER SIDE STRUCTURE Front pillar lining.......................................... 43-1
Fr ont pillar..................................................... 43-2
Mi ddle pillar.................................................. 43-3
44 REAR UPPER STRUCTURE Side panel...................................................... 44-1
Inner rear wheel passa ge............................... 44-2
Re ar panel..................................................... 44-3
45 TOP OF BODY Roof.............................................................. 45-1
47 LATERAL OPENINGS Front/Rear door............................................ 47-1
48 NON SIDE OPPENING ELEMENTS Front bonnet.................................................. 48-1
Hatchback..................................................... 48-2
51 SIDE OPPENING ELEMENT S MECHANISMS Lock and front door lock cylinder................. 51-1
Lock and rear door lock cylinder.................. 51-3
Window and front door window regulator
(with cable)................................................... 51-5
Window and rear door window regulator
(with cable)................................................... 51-6Body4
Mechanisms and accesoires5
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45
TOP OF BODY
ROOF
1. Roof
2 Roof belt
3. Windscreen frame
DISMOUNTING
Di smount the elements, which are in
contact with the roof (fron t/rear doors,
windscreen, rear glass, roof sealing of the
ceiling and windows gaskets).
Detach the welding points of roof (1) which are in connection with :
-r oof belt in the a rea (4);
- side frame lining in the area (5);
-w indscreen lower cross bar in the area (6 );
- front pillar in the area (7).
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
REMOUNTING
Position and center the new element.
Check the correct positioning of the roof.
W eld the roof (1) following the welding outlines (4), (5), (6) and (7).
Mount in the reverse order the elements, which are in connection with the roof.
4
5
6
1
3
2
45 - 01
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 1
DISMOUNTING
For the dismounting
of the front door assembled plate with electric control, dismount:
- the window lifting crank, inner opening mechanism, by detaching from it, the control rod
(8) of the front door opening, the rod which is fixed with the other end on the plate;
- the locking button (2) and the guiding case (3);
- the attachment screw (9 ) of the locking handle;
- the door pa nel.
Disconnect the actuator connector.
(7)
Di smount the attachment screws (5) of the box (6) from the caisson of the door.
Remove the electric control assembled plate assembly through the technological opening from
the caisson of the door.
Dismount the attachment screws of the outside opening mechanism on the external panel of
the door.
REMOUNTING
Perform in reverse order the dismounting operations, taking into account the following recom-
mendation:
- for the lock c ontrol mounting, t he lock rod (4) will be pl aced i n the position where t he
lock is blocked; - for the front door plate mounting, the connecting fork (1) of the outside opening mechanism
will be fixed on the existing ball joint on the lock;
mount the button (2) by self-threading on the rod (4).
MECHANISM WITH ELECTRIC CONTROL FOR
FRONT DOOR OUTSIDE OPENING
LOCK
AND FRONT DOOR LOCK CYLINDER
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 2
DISMOUNTING
For the front door lock dismounting and the outside opening mechanism, beforehand dismount:
- the window lifting crank;
- the arm rest;
- the inside opening mechanism (1);
- the door panel inner ornament;
- the door panel upper ornament, the locking button (5) and the guiding case (4);
- the door pa nel.
After these operations dismount:
- the lock a ttachment fork (6) and the l ock (11) from the door;
- the front door lock attachment screws (9) on the door caisson;
- the door opening control rod (2) from the lock.
Remove the lock assembly through the technological opening from the door caisson.
Dismount the attachment screws (8) of the outside opening mechanism (7 ) on the front door
outside panel.
REMOUNTING
Perform in the reverse order the dismounting operations, taking into account the following
mounting instructio ns :
- for the lock control mounting, the lock rod (3) will be placed in the position where the
lock is blocked; - introduce the locking rod thought the caisson hole, in the panel guide, then fix it on the
lock by the attachment element;
- mount the button (5) by self-threading on the rod (3);
for the front door lock mounting, the connecting fork (6) of the outside opening mechanism will
be fixed on the existing ball joint on the lock.
11
FRONT DOOR LOCK AND OUTSIDE OPENING MECHANISMLOCK AND FRONT DOOR LOCK CYLINDER
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 3
DISMOUNTING
Fo
r the dismounting of the rear door plate with e lectric control and of the outside ope ning
mechanism, beforehan d dismount:
- the window lifting crank, inner opening mechanism;
- the locking button (8) and the guiding case (7);
- the attachment screw (9) of the locking handle (6);
- the door pa nel.
Disconnect the actuator connector (3).
Dismount the attachment screws (1 ) of the box (2) on the caisson of the door, and then detach
an end of the locking rod (4) from the existing ball joint on the plate, and the other end from the
direction change device (5).
Dismount the direction change device (5) by dismounting the assembly attachment nut on the
caisson of the door.
Dismount the attachment screws of the outside opening mechanism on the external panel of
the door.
REMOUNTING
Perform in reverse order the dismounting operations, taking into account the following rec-
ommendation: - for the direction change device mounting (5), the lock rod will be placed in the position
w here the plate is blocked;
- the locking button (8) will be mount by self-threading on the locking rod ;
tighten the screws (1) at the moment of 0,.4 da Nm.
MECHANISM WITH ELECTRIC CONTROL FOR
REAR D OOR OUTSIDE OPENING
LOCK AND REAR DOOR LOCK CYLINDER
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 4
DISMOUNTING
Fo
r the rear door lock di smounting and the out side opening m echanism, beforehand dis-
mount: the ash tray box by detaching from clips, the window regulator crank, the arm rest, the
inner opening mechanism (5), the door panel lower and upper ornament, the locking button (1),
the guiding case (2), the door panel.
Then dismount: - the rear door lock attachment screws (2) on the door caisson, and then detach an end of
the locking control rod (6)from the existing ball-j oint on the lock, and t he other e nd from the
direction change device; - the direction change device (4), by releasing the nut and the attachmen t washer assembly
on the door’s caisson; - the re ar door opening rod (3) on the lock (8 ) ;
- the attachment screws (9) of the outside opening mechanism (10) on the rear door
outside panel.
REMOUNTING
Perform in reverse order the dismounting operations, taking into account the following rec-
ommendations:
- for the direction change device mounting (4), the lock rod will be placed in the position
w here the lock is blocked;
- move the assembly so that free arm will be introduced on the control rod (5), and then
the control rod will be introduced through the caisson hole in the door panel guide;
mount the button (1) by self-threading on the rod.
10
9
1
2
3
4
5
8
7
6
REAR DOOR LOCK AND OUTSIDE
OPENING MECHANISM
LOCK
AND REAR DOOR LOCK CYLINDER
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 5
WINDOW AND FRONT DOOR WINDOW
REGULATOR (WITH CABLE)
DISMOUNTING
For the dismounting of the window and the regulator window assembly , perform the follow-
ing operation s:
Remove the outside wiper of the window from its attachment clips, using a common screw-
driver. Dismount the attachment screw (2 ) of the regulator at the upper side and the attachment nut
(3) at the lower side.
Lift the window in the position P= 85 mm.
Dismount the attachment screws of the window base on the regulator slide, then remove the
window (together with the window base).
Dismount the attachment screws (4 ) of the activation mechanism (1) and then the regulator.
REMOUNTING
F ix the window outside wiper by means of
the five attachment clips.
Introduce the regulator in the caisson through
the technological opening (A) and fix it on the
caisson in the activation mechanism area (1), by
nuts (4).
F ix the regulator guiding system on the up-
per side by screw (2) and by nut (3) on the lower
side. Introduce the window where beforehand was
mounted the window base and fix it on the slide
by two screws (5). Check the regulator operation by rolling up
and down the window. Mount the door panel by clipping.
Mount the regulator’s crank and the window
inside wiper.
3
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