2004 DACIA SUPERNOVA wheel

42
UPPER FRONT STRUCTURE
FRONT WING 42 - 1
DISMOUNTING
Dismount partially
the front bumper.
Dismoun t the side-sign aling lamp from the
front wing.
Dismount the attachment screws (1) of
wheel passage protection. Dismount the attachment screws (2 ), (3),
(4) and (5) of the wing on the vehicle body.
Dismount the front wing.
FRONT WING PREPARATION
A pply by means of a brush a layer of thermo- weldable product cls. 33 b, cs 4603 – 202 on
the contact areas of front wing with: - the contact area with the front wing lining;
- the contact area with the side frame l ining on the wing upper edge;
- the contact area with the wing fixing supports on the front pillar;
- the contact area of the wing rear lower part with the side frame lining;
- the contact area with the front part wing fixing support.
A pply also a sealant materi al l ayer type 223 in the contact area of t he front wing with: the
front wing lining, the side frame lining and the front pillar.
REMOUNTING
Perform the dismounting operations in the reverse order.
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REAR UPPER STRUCTURE
44
44 - 2

IN NER REAR WHEEL PASSAGE
DISMOUNTING
Dismount the elements, which are in contact
with the inner rear wheel passage.
Detach the welding points of the two rear
safety belt supports. Detach the welding points of the rear wheel
passage (1 ) which are in connection with:
- side frame lining in the area (2);
- side panel i n the are a (3);
- rear longitudinal girder in the area (4).
Straighten the areas resulted by dismountin g.
Grind the areas resulted by dismounting.
REMOUNTING
Position and center the new element.
Check the correct positioning of the rear
wheel passage. Weld the rear wheel pa ssage (1) following
the assembling outlines 2,3 and 4.
W eld the rear safety belts supports on the rear
wheel passage.
Prot ect the weldi ng wi t h a c orro si on-
preventing product. Apply a layer of sealant ma terial
PL ASTISOL 4, in the contact are a (5) of the
rear wheel passage with the rear floor.
4
1
2
5 3
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EXTERNAL PROTECTIONS
55
55 - 2
DISMOUNTING
Disconnect
the rear fog spotlights, from the rear wiring.
Dismo unt :
- the nuts ( 1) and the attachment screws (3) of the rear bumper (4) on the carriage body,
by means of lateral supports (2), respectively by the bumper ends on the rear wheels passage.
-the attachment nuts (7) of the counterblade (6) on the carriage body.
D etach the rear bumper (5).
REMOUNTING
Perform the dismounting operations in the reverse order. RE
AR BUMPER
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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82B HORN - ENGINE IMMOBILISERGene ralities.................................................. 82B-41
Sy stem functionning..................................... 82B-42
The pin code................................................. 82B-43
The system’s memory.................................... 82B-44
Functional checking of the system................ 82B-45
Table 1.......................................................... 82B-47
Table 2...........................................................82B-49
Dismounting - remounting of the
antiintrusion UCE......................................... 82B-51
Si rene dismounting - remounting.................. 82B-52
Dismounting - remounting of the
hood conta ct ................................................. 82B-53
Vo l u m e sensor
dismounting - rem ounting............................. 82B-54
83 INSTRUMENT PANEL Instrument panel (until 01.06.2001).............. 83-1
Connectors (until 01.06.2001)....................... 83-2
Instrument panel (after 01.06.2001).............. 83-3
C onnectors (until 01.06.2001)....................... 83-4
Instrument panel replacement ........................ 83-5
Dismounting/remounting speedometer
cable (flexible shaft)...................................... 82-7
Diagnostic...................................................... 83-9
F uel leve l transmitter..................................... 83-10
84 CONTROLS - SIGNALLING Anti theft mechanism.................................... 84-1
Under wheel control module......................... 84-3
Fog lamps switch.......................................... 84-5
Rear windows defrosting switch
(impulsional type)........................................ 84-6
Hazard switch............................................... 84-7
Doors closing switch..................................... 84-8
AC starting buton.......................................... 84-9
85 WINDSCREEN WIPERS Windscreen wiper mechanism....................... 85-1
Diagnostic...................................................... 85-5
.
86 RADIO General.......................................................... 86-1
Connectors..................................................... 86-4
87 ELECTRICAL ASSISANCE EQUIPEMENT Windscreen washing....................................... 87-1
89A ELECTRICAL DIAGRAMS Generalites.................................................... 89A-1
Functional diagrams list................................ 89A-10
Electric components index............................ 89A-12
Couplings list. Mass index............................ 89A-14
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89A-15 Location of ele ctric coupling on
the vehic le................................................... 89A-16
Cockpit fuse box......................................... 89A-18
Fu
se box from engine compartment............ 89A-22
Wires functions index in connector s and
couplings...................................................... 89A-24
C onnectors and connections wires function.. 89A-27
Wires functions explanation......................... 89A-102
89B ELECTRICAL DIAGRAMS Functional diagrams list................................ 89B-1
Electric components index............................ 89B-3
Couplings list. Mass index............................ 89B-4
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89B-5
Location of ele ctric coupling on
the vehic le......................................................89B-6
Cockpit fuse box............................................89B-8
Fu se box from engine compartment..............89B-12
Wires functions index in connector s and
couplings....................................................... 89B-14
C onnectors and connections wires function...89B-17
Wires functions explanation.......................... 89B-90
89C ELECTRICAL DIAGRAMS Functional diagrams list................................ 89C-1
Electric components index............................ 89C-3
Couplings list. Mass index............................ 89C-4
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89C-5
Location of ele ctric coupling on
the vehic le......................................................89C-6
Cockpit fuse box............................................89C-8
Fu se box from engine compartment..............89C-12
Wires functions index in connector s and
couplings...................................................... 89C-14
C onnectors and connections wires function...89C-17
Wires functions explanation.......................... 89C-90
89D ELECTRICAL DIAGRAMS Generalites................................................... 89D-1
Functional diagrams list............................... 89D-6
Electric components index........................... 89D-8
Couplings list. Mass index........................... 89D-9
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle .................. 89D-10
Location of ele ctric coupling on
the vehic le.................................................... 89D-11
Cockpit fuse box........................................... 89D-13
Fu se box from engine compartment............. 89D-17
Wires functions index in connector s and
couplings...................................................... 89D-19
C onnectors and connections wires function.. 89D-22
Wires functions explanation.......................... 89D-91
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LOWER INTERNAL ACCESSORIES
57
57 - 1
DASHBOARD
DASHBOARD
The dismounting of t he dashboard assembly is performed without t he dismounting of the
windscreen, the assembly being composed of :
- the upper part (A) where there are: the aeration grills of the windscreen (1); the aeration
grills of the lateral windows (2 ) ; the instrument panel; the lateral aerators and central aerator;
control and checking instruments;
- lower casing (B) containing :fuse box, front hood opening control (3), starter control
(choke ) (4), the adjustment handle of the steering wheel (5);
- central console (D) where there are mounted: the controls: climate system control(6), the
ash tray, the cigarette lighter, radio equipment and speed changer lever protector (7);
- the documents compartment (C ) .
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LOWER INTERNAL ACCESSORIES
57
57 - 2
DASHBOARD
DASHBOARD VISOR
Dismount by frontal withdrawal and detachment.
LOWER DASHBOARD CASING
DISMOUNTING
Disconnect the front wiring connectors from the fuse box fixed by means of four screws on
the door (4) of the lower casing (5) and disconnect the c hoke cable.
Dismount the screw and the cage nut, which fix the lower casing on the front hood opening
control support.
Loosen the three screws that fix the lower casing on the lower side of the dashboard.
REMOUNTING
Perform in the reverse order the dismounting operations.
DISMOUNTING
For the dismounting of the dashboard assembly, perform the following operations:
Disconnect the battery.
Dismo
unt :
1. - the steering wheel and the steering wheel half-cases;
2. - dashboard visor;
3. - central console and the climate control assembly;
4. - dashboard lower casing;
5. - documents compartment;
6. - uppe r dashboard.
1
2
3
4
5
7
6
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LOWER INTERNAL ACCESSORIES
57
57 - 6
DISMOUNTING
Loosen the screws which fix the lower half-case
(3) on the steering support and the attach-
ment screws of the lower half-case on the upper half-case (2).
REMOUNTING
F ix the upper half-case (2) on the steering support.
P lace the lower half-case (3) on the upper half-case and fix it by means of four screws.
F ix the lower half-case on the steering support by means of three screws. STEERING WHEEL AXLE HALF-CASES
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