Page 166 of 933

19 - 6
19
COOLING - EX HA U ST - FU EL TANK
COOLING FAN REPLACEMENT
for vehicles with air conditioning
1 6 5
3 2 4
7
8
DISMOUNTING
Di
sconnect the (-) plug of the battery.
Di sconnect the cooling fan connector (5).
Di sconnect the cooling fa n resistance connector (1). Mark t he mounting position iden-
tification of the two connectors.
Detach the wiring from clip (6).
Cut the clip attaching the wiring on the cooling fan assembly in point (7).
Dismount the four-attachement screws (3) of the cooling fan on the radiator, recovering the
washers (2) and (4). Remove the cooling fan assembly.
REMOUNTING
Check the condition of the fan propeller, cooling fan electri c motor, washers.
Tighten the attachement screw (3) of the assembly.
Replace the clip from point (7).
Mount the wiring of t he cooling fan assembly taking i nto the considera tion the mount-
ing position m arked before dismounting. This is to be fi xed by means of a clip in point (7)
and will pass trough the clip (6). Connect the cooling fan re sistance connector (1).
Connect the cooling fan c onnector (5). Observe t he m ounting position i dentification of
the two connectors. Connect the battery plug (-). In case the vehicle is equipped with progammable radio-
cassettes, electronic clock, e tc, these a re to be reset before returning the vehicle to t he client. Check t he c ooling fan opera tion: start the vehicle engine and disconnect the water
temperature sensor. The cooling fa n must start. Reconnect the water t emperature sensor,
then by means of the CLIP tester, erase the memorized failure related to the water t em-
perature sensor.
FAILURES
ERASING
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Page 169 of 933
19 - 9
19
COOLING - EXHA U ST - FUEL TANK
RESISTANCE COOLING FAN REPLACEMENT
for vehicles with air conditioning
De scription of t he opera tion :
Di sconnect the battery (-) term inal.
Di sconnect the resistance connector.
Di smount the two attachment screws of the re sistance.
Position the new resistance assembly.
Mount the two attachment screws of the resistance (tightening moment 4.5 Nm).
Connect the resistance connector.
Connect t he battery (-) terminal. In case the vehicle is equipped with programmable
radio-cassettes player, electronic clock, etc, those are to be re-programmed before return-
ing the vehicle to the client. Check the engine motor fa n operation.
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Page 170 of 933

19 - 10
19
COOLING - EX HA U ST - FU EL TANK
COOLING FAN REPLACEMENT
for vehicles without air conditioning
6 5
4 3 7
1
2
DISMOUNTING
Di
sconnect the (-) plug of the battery.
Di sconnect the cooling fan connector (7).
Dismount the three-attachement screws (6) of the cooling fan on the radiator, recovering the
attachement buffers (2), cross-pieces (3) and the washers (4) and (5).
Remove the cooling fan assembly (1).
REMOUNTING
Check the condition of the fan propeller, cooling fan electric motor, bushings and washers.
Tighten the attachement screw (6) of the assembly.
Connect the cooling fan connector (7).
Connect the battery pl ug (-). In case the vehicle is equipped with progammable radio-
cassettes, electronic clock, etc, these are t o be reset before re turning t he vehicle to the
client.
Check the cooling fan opera tion: start the ve hicle e ngine and disconnect t he water tem-
perature sensor. The cooling fan must start. Reconnect the water tempera ture sensor, then
by means of the CLIP tester, erase the memori zed failure related to the water t empera ture
sensor.
FAILURES
ERASING
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Page 452 of 933
80
BATTERY - FRONT HEADLIGHTS
80 - 3
BATTERY
DISMOUNTING- REMOUNTING
DISMOUNTING
Af ter identification and elimination of the real cause of the battery discharging, proceed as
follows:
Remove the plastic protector from the plus plug of the battery.
Dismount the attachment nut of the ground wiring from the minus plug of the battery.
Dismount the attachment nut of the wiring from the plus plug of the battery.
Dismount the battery attachment clamp screw.
Carefully take off the battery.
REMOUNTING
Perform the dismounting operations in the reverse order. After that, reset the radio by introducing
the radio code (if the vehicle is equipped with radio) and adjust the dashboard clock. BATTERY
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Page 464 of 933
81
REAR AND INTERIOR LIGHTING
81 - 7
A.
FOR VEHICLES MANUFACTURED TILL 01.06.2001
The fuses are protecting the following electric circuits:
FUSE
NUMBER FUSE
TYPE
PROTECTED CIRCUIT
Clock, radio, STOP contact, climate blower relay control
Reverse driving contact
UCE decoder, speed transducer, instrument panel supply, diagnostic
socket, AC starting button, UCE anti intrusion
Turning and hazard lights
Front/rear parking lights, lighting: switches, instrument panel, climate
control, documents compartment, cigarette lighter, ashtray, radio
Cigarette lighter, instrument panel (anti-starting indicator), front right
ceiling lamp, UCE anti intrusion, anti intrusion indic
ator, diagnostic socket
Windscreen wiper-washing switch, windscreen wiper timer
Rear window defrosting
Climate blower
Left fo g lamp
F01
F02
F03
F04
F05
F06
F07
F08
F09
F10 15A
5A
15A
7,5A
5A
15A
15A
20A
15A
5A
COCKPIT FUSE BOX
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Page 466 of 933
81
REAR AND INTERIOR LIGHTING
B. FOR VEHICLES MANUFACTURED AFTER 01.06.2001
AND VEHICLES RESPECTING EURO 2000 POLLUTION NORM
The fuses are protecting the following electric circuits:
FUSE
NUMBER FUSE
TYPE
PROTECTED CIRCUIT
Clock, radio, STOP contact, climate blower relay control
Reverse driving contact
UCE decoder, speed transducer, instrument panel supply, diagnostic
socket, AC starting button, UCE anti intrusion.
Turning and hazard lights
Front/rear parking lights, lighting: switches, instrument panel, climate
control, documents compartment, cigarette lighter, ashtray, radio.
Cigarette lighter, clock, instrum
ent panel (anti-starting indic ator), front right
ceiling la mp, UCE anti intrusion, anti intrusion indicator, diagnostic socket.
UCE decoder, FLASH relay, anti starting bushing
Rear window defrosting
Climate blower
Left fo g lamp
F01
F02
F03
F04
F05
F06
F07
F08
F09
F10 15A
5A
15A
7,5A
5A
15A
15A
20A
15A
5A
81 - 9
COCKPIT FUSE BOX
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Page 562 of 933

89A
ELECTRICAL DIAGRAMS
89A - 10
( until 01.06.2001)
NR. ELECTRIC DIAGRAMS DENOMINATION AE1 AE2 AE3
1 ANTI -INTRUSION AE2(O), AE3 O S
2 DOORS CENTRAL LOCKING S S S
3 ANTI-STARTING S S S
4 ELECTRIC LIGHTER S S S
5 CLIMATE CONTROL AE1, AE2 S S
6 CLIMA TE CONTROL AND AIR CONDITIONING AE1(O), AE2(O), AE3 O O S
7 TRUNK LIGHTING S S S
8 CEILING LIGHTING S S S
9 ASHTRAY AND DOCUMENT COMP.LIGHTING S S S
10 CLOCK S S S
11 PRE-EQUIPPING RADIO AE1, AE2 S S
12 PRE-EQUIPPING RADIO AE3 S
13 STARTING CIRCUIT S S S
14 ENGINE COOLING CIRCUIT AE1(series), AE2(series) S S
15 ENGINE COOLING CIRCUIT AE2(O), AE3 O S
16 ELECTRONIC INJECTION AE1(series), AE2(series) S S
17 ELECTRONIC INJECTION AE3 S
18 ALTERNA TOR CIRCUIT S S S
19 MASS SS S
20 MASS AE1 S
21 MASS AE2 S
22 MASS AE2(anti-intrusion), AE3 O S
23 MASS AE1 S
24 MASS AE1(
CA)O
25 MASS AE2 S
26 MASS AE2(
CA), AE3 O S
27 MASS AE1, AE2 S S
28 MASS AE2(anti-intrusion), AE3 O S
29 MASS AE1, AE2 S S
30 MASS AE1(
AC), AE2(CA), AE3 O O S
31 FUSE BOX AND COCKPIT RELAYS AE1 S
32 FUSE BOX AND COCKPIT RELAYS AE1(
CA)O
33 FUSE BOX AND COCKPIT RELAYS AE2 S
34 FUSE BOX AND COCKPIT RELAYS AE2(
CA), AE3 O S
35 FUSE BOX AND ENGINE RELAYS AE1 S
36 FUSE BOX AND ENGINE RELAYS AE1(
CA)O
37 FUSE BOX AND ENGINE RELAYS AE2 S
38 FUSE BOX AND ENGINE RELAYS AE2(
CA),AE3 O S
FUNCTIONAL DIAGRAMS LIST
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Page 565 of 933
89A
ELECTRICAL DIAGRAMS
89A - 13
191
192
193
194
195
196
199
205
209
210
212Cooling blower low speed control relay
Ignition coil
FLASH relay
Hatchback contact separation diode
Upstream oxygen sensor
C
hock sensor
Anti-intrusion indicator LED
Braking system ICP
AC pressure sensor (pressure controller)
Front ashtray lighting
Climate control blower control relay
700
778
857
871
887
927
993
109 1
120 2
133 5
142 8Right front door loud speaker
Left front door loud speaker
Injector 1
Injector 2
Injector 3
Injector 4
Fuel level transmitter and electric pump
Oil pressure contact
Lights, turning lights and horn switch
Electronic clock
Windscreen wiper motor
ELECTRIC COMPONENTS INDEX
vnx.su