
62
AIR CONDITIONING
62- 14
Pressure controller
LOCATION
Pressure controller (1) is located on the high-
pressure pipe, near the dryer reservoir.
FUNCTION
The pre ssure control ler is perm anently
informing UCE (electronic control unit) about
the circuit pressure. Subject to pressure value in the high-
pressure circuit, UCE is commanding:
- circuit break ( by uncoupling the compressor
clutch) when the pre ssure in the c ircuit is
decreasing under 1,96 + /-0,2 bar a nd clutch
coupling when the pressure is over 2,16 +/-
0,2 bar;
- circuit break when the pressure in the circuit
is over 31,4 +/- 2 bar and compressor clutch
coupling when the pressure is decreasing under
25,5 +/- 2 bar;
- engine fan starting on second speed, when
the pressure is over 17,7 +/- 1 bar and engine
fan stopping when the pressure is decreasing
under 13.7 +/- 1 bar.
REPLAC EMEN T
The pressure controller replacement does
not imply the draining of the refrigerant circuit. Disc
onnect the pressure controller
connector.
Replace the pressure controller.
When m ounting, lubricate the pressure
controller sealing gasket with oil PAG SP 10.
T ighten the pressure controller to the required
moment of 0,9 +/- 0,1 daNm.
Check for refrigerant fluid leaks.
1
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80
BATTERY - FRONT HEADLIGHTS
80 - 1
CHECKING
It is recommended to check the following: -cr acks or breaches of the ba ttery box (c ase)
- battery upper part cleanness
- plugs condition
It is required to strictly check the following:
-lack of plugs sulfate composite
- proceed, is necessary to their cleaning and then greasing with neutral grease;
- correct wiring plugs tightening at the battery plugs. The existence of an imperfect contact
may generate i ncidents at engine starting or a t battery charging, sparks producing risk being
possible to occur, which may cause the battery explosion;
- check the electrolyte level;
- check that a eration holes of the access plugs are not closed.
For the batteries provided with access plugs, which may be dismounted, proceed as follows:
-r emove the plugs;
- check the electrolyte level in each element;
-i f necessary, refill the level, using only distilled water, till maximum 1.5 cm above the
plates;
-check that a eration holes of the access plugs are not closed
ATTENTION !
N ever fill up with electrolyte, but only with distilled wat er.
PRECAUTIONS
It is important to know that: -the battery contains sulfuric acid which is a dangerous substance
- during battery chargi ng, oxygen a nd hydrogen are produc ed, so c heck t hat aera tion
holes of the access plugs are not closed The mixture of these two gases is forming a detonate gas,
which may lead to the explosion risk. 1. DANGER = ACID
The sulfuric acid solution is a very aggressive, toxic and corrosive product. This is a ttacking
the skin, the clothes and may lead to the corrosion of most of the metals. Also, it is very important, that, when you handle a battery , to consider the following precautions:
- protect the eyes by using protective glasses;
- wear anti-acid gloves and clothes.
Battery
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BATTERY - FRONT HEADLIGHTS
80
80 - 2
ATTENTION !
In case of acid splashes on body, abundantly wash with water all affected parts.
If eyes have been touched, urgently call for a doctor.
1. DANGER = EXPLOSION RISK
During battery charging, connected to a charger-rectifier, oxygen and hydrogen emissions are
occurring. These gases emission is stronger when the battery has reached the complete charge
condition and the produced gas quantity is in direct connection with the charging current.
The oxygen and hydrogen are associating in the free spaces, at the plates surface, forming a
detonate mixture, which is very explosive. The littlest spark is sufficient to generate an explosion,
followed by the battery case brooking and a cid splashing in the proximate environment. The
persons, who are a round, are in da nger t o be hurt by t he e xploded case chips or by the acid,
which may come i n contact with the eyes, hands, or face.
ATTENTION !
Strictly observe the following recommendations:
- before connecting or reconnecting a battery, ensure that all consumers are shouted off.
- during battery charging in a room, using a charger-rectifier, turn it off before connecting or
reconnecting the battery to this one;
- do not place metallic objects on t he ba ttery for not producing a short-c ircuit between i ts
pl ugs ;
- never bring closer to a battery, a n open flame, a welding lamp or another fire source.
THE ELECTRIC EQUIPMENT PROTECTION
In case of an intervention on the vehicle, some measures must be taken, for the electric equip-
ment protection against damages or for avoiding a short-circuit that may lead to vehicle firing.
The battery is to be allwith disconnected by first disconnecting the negative plug and then t he
positive one. Connection is to be done by performing the disconnecting operations in the reverse
order.
Before starter acting, check if the battery is correctly connected (the negative plug connected
to the mass), and if the plugs are clean and well tightened. Never disconnect the battery when the
engine is running, in order not to damage the voltage regulator, the alternator or some components
of the vehicle checking electronic systems. The alternator, voltage regulator disconnecting, and
the interventions at their connections, are to be performed only when the engine is stopped (the
alternator is not turning) and the contact is taken off. In case the battery is connected to a charger-rectifier, for charging (without dismounting the
battery off the vehicle), it is obligatory to disconnect the wiring from the battery plugs.
Battery
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ACCOUSTIC WARNING - ANTI STARTING
82 - 7
If, further to the diagnostic by means of the CLIP tester, it is established the necessity of the
rep lacement of the anti starting bushing, proceed as follows:
- d isconnect the (-) terminal of the battery;
- d ismount the attachment screws of the steering wheel half-casings ;
- detach from clips the steering wheel half-casings;
- remove the steering wheel half-casings;
- d isconnect the anti starting bushing connector from the front wiring;
- remove the bushing;
- mount the new bushing outside the starting contact (anti theft mechanism);
- co nnect the bushing connector to the front wiring;
- a ttach in clips the steering wheel half-casings and mount the attachment screws;
- check the operation of the indicator and the anti starting system when the contact is off, then
with the contact on and then with the engine started.
Anti starting bushing replacement
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ACCOUSTIC WARNING - ANTI STARTING
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REPLACEMENT OF THE ACCOUSTIC WARNING
(for auto made after 03.07.2003)
The ne w acoustic warning i s attached in t he engine c ompartment, on the left upper front
longitudinal girder.
1 2
DISMOUNTIN
G
Disconnect the battery (-) terminal.
Remove by hand the battery screen from the acoustic warnin g attaching area so that dismounting
of the screw ( 1) is permitted.
Di smount the screw ( 1) attaching the acoustic warning on the l eft upper front longitudinal
girder.
Disconnect the acoustic warning connector (2).
Carefully remove the acoustic warning
REMOU NT I NG
Perform the dismounting operations in the reverse order.
Check the operation of the acoustic warning.
REMARK !
Eac h t i me whe n di smount i ng t he ac oust i c warni ng, re pl ac e the fan-t y pe the
attachm ent screw ( 1) .
The required tightening moment of t he attachment screw is of 21 Nm + 10%.
Acoustic warning
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ACCOUSTIC WARNING - ANTI STARTING
82 - 13
Procedures
1. Return to “COMPUTER TEST”
2. Set the contact on for 2 seconds in “ M” position, without start ing the engine. The anti
starting indicator will begin to blink rapidly.
3. Access the menu “ STATE LIST”, where the following states must exist:
9D RECEIVED KEY CODE ………………………………......…… ACTIVE
19G NOT PERFORMED KEY PROGRAMMING …………….…… PASSIVE
10. Take the c ontact off. In the menu “COMMAND MODE” select “ACTUATORS”, then
validate “ FINISHED CALIBRATION” launching the command on the blue rectangle situated
on the right top of the screen. The message “COMMAND IN PROGRESS” will appear, followed
by “ FINISHED COMMAND”. 11 . The anti starting indicator will blink rarely.
12. Return to the “STATE LIST”, which now, must be like that: 18G FIRST CYCLE MEMORISING…………………………….....…ACTIVE
19G NOT PERFORMED KEY PROGRAMMING…………….……..PASSIVE
19D UNBLOCKED KEY PROGRAMMING …………………..…… PASSIVE
13. Set the contact i n “M” position for 2-3 seconds in order t o send the code t o the E.C.U.
injection. The anti starting indicator must light for 3 seconds, then turn off.
14. Take off the contact. After 10 seconds, the anti starting indicator will blink rarely.
15. Check the engine starting with both keys, and then take the contact off.
16. Check in the menu “ STATE LIST ” if the state 10G “ANTI STARTING” is “ ACTIVE”.
Perform the synchronisation of the TRF remote control with the decoder (with 1or 2 keys).
OBSERVAT ION:
With the CLIP tester, a starting interdiction may be simulated, proceeding as follows:
- take the contact off; wait for 10 seconds, then the anti starting indicator will blink;
- in the menu, “COMMAND MODE” access “ ACTUATORS” then validate “ FORCED
PROTECTION MODE” launching the command from the blue button situated on the ri ght
topside of the screen. “COMMAND IN PROGRESS” will be displayed and then “FINISHED
COMMAND”; - in t he m enu “ STATE LIST” search for the state 10G ”ANTI START ING”, which
must be “ ACTIVE”; - set the contact on “M” position; the anti starting indicator will blink rapidly, and the
engine starting is impossible;
- remove the key from the contact and check then the engine starting with both keys, so
the procedure is finished.
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ACCOUSTIC WARNING - ANTI STARTING
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Procedures
7. Set the contact i n “M” position with one of the ke ys (without start ing the engine), for
about 2 seconds and then check the following states, which must be:
9D RECEIVED KEY CODE ……………………………….....…..... ACTIVE
19G NOT PERFORMED KEY PROGRAMMING ………….........… ACTIVE
8. Set the contact with the second key (without starting t he engine) for about 2 seconds.
Check then the following states:
-case (a)- the second key belongs to the vehicle;
9D RECEIVED KEY CODE ……………………………………..… ACTIVE
19G NOT PERFORMED KEY PROGRAMMING …………….....… PASSIVE
- case (b)- t he second key doe s not belong to t he vehicle or the first ke y was used once
again;
9D RECEIVED KEY CODE ……………………………………..… PASSIVE
19G NOT PERFORMED KEY PROGRAMMING ………….....…… ACTIVE
9. The anti starting indicator blinks rapidly.
10. Take off the contact. In the menu “ COMMAND MODE” select “ACTUATORS” and
validate “ FINISHED CALIBRATION” launching the command on the blue rectangle situated
on the right top of the screen. The message “COMMAND IN PROGRESS” will appear,
followed by “ FINISHED COMMAND”. 11 . The anti starting indicator will blink rarely.
12. Return to the “STATE L IST”, which now must be as follows: 18G FIRST KEY MEMORISING…………………………….........… ACTIVE
19G NOT PERFORMED KEY PROGRAMMING……………...……PASSIVE
19D UNBLOCKED KEY PROGRAMMING ………………...…...…PASSIVE
13. In the menu “COMMAND MODE” select “ ACTUATORS”. Select the command “
FORCED PROTECTION MODE” launching the command from the blue button situated on
the ri ght topside of the screen. The display will show “COMMAND IN PROGRESS” and
then “FINISHED COMMAND”.
Return to the “STATE LIST “ and check t he state: 9GFORCED PROTECTION MODE ………………………....…… ACTIVE
14. Set the contact on “M” position. The anti starting indicator will start to blink ra pidly.
Check in the “ STATE LIST” if the state “ANTI STARTING” is “ACTIVE”.
15. In the menu “COMMAND MODE” a ccess “ACTUATORS”, then select the command
“ MANUAL CODE INTRODUCTION”. Type t he four fi gures of the repairi ng code, t hen
validate with the key “ENTER”. On the screen the message “COMMAND IN PROGRESS”
w ill appear and then “FINISHED COMMAND”.
16. Set the contact off and then set again the contact on, without starting the engine, in order
to send the new anti starting code to the injection computer. The anti starting indicator will light
for 3 seconds, and then it will turn off.
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ACCOUSTIC WARNING - ANTI STARTING
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Procedures
17. The procedure is finished. Check the engine starting with both keys.
REMARK:
For the RF remote control synchronisation, after the replacement of a kit, take into account
the following situations:
- for the first RF remote control, perform the “ SIMPLE SYNCHRONISED PROCEDURE”;
- for t he second RF re m ote control pe rform the “SPE CIFIC SYNCHRONISE D
PROCEDURE”. C. CODE REPAIRING INTRODUCTION PROCEDURE
The repairing code may be introduced only by means of the CLIP tester. This is possible only
if when setting the contact on, the anti starting indicator blinks rapidly, this being confirmed by the
state:
10G ANTI STARTING ……………………………………………….ACTIVE
After getting from DACIA database the repairing code (based on the vehicle chassis series
and on the code from the vehicle’s key head), perform the following operations.
1. Connect the CLIP tester to the diagnostic socket and to the battery (or to the lighter
socket) of the vehicle.
2. The anti start up indicator must blink slowly , the contact being taken off.
3. Set the contact in “M” position. The indicator must blink rapidly.
4. Select vehicle type “B41”;
5. Select the menu “ COMPUTER TEST” then select “ ANTI STARTING”.
6. In the menu “STAT E LIST” find the state 10G “ANTI STARTING” which must be
“ACTIVE”. 7. Access “COMMAND MODE” then select “ACTUATORS”.
8. Select the command “ MANUAL CODE INTRODUCTION” where you will write the
repairi ng c ode (form ed of 4 fi gures), then validate it with t he ke y “ ENTER”. The message
“COMMAND IN PROGRESS” will be displayed followed by the message “FINISHED
COMMAND”. 9. Now the procedure is finished and you may start the vehicle engine.
AT T E N T I ON!
Yo u may perform three attempts of introducing the repairing code; if after the third
essay the code is not yet valid, wait for 15 minutes, take off the contact and then set it
again, then other three attempts may be performed.
REMARK:
This procedure does not decode the injection computer, but is only allowing the start
of the vehicle’s engine. After 10 minutes have passed from the first introduction of the
r epairing code or after the disconnection of the battery, the vehicle’s engine cannot be
s tarted unless a new repairing code is introduced.
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