2004 DACIA SOLENZA service

ENGINE E7J-26210
ENGINE ASSEMBLY
10 - 12
NO.DE NOM I NAT ION SERVICE DACI A
CODE ITEM NO
1O il plug wrench MOT 1018 1001101 800
2D evice for mounting the camshaft sealing gasket MOT 1127-01 1001112701
3Devic e for mounting crankshaft sealing gasket towards flywheel MOT 1129-01 1001112901
4Devic e for distribution belt tensioning MOT 1135-01 1001113501
5P liers for elastic clips MOT 1202-01 1001120 201
6Su itcase for petrol pressure checking MOT 1311-01 1001131101
7 Connection “J” MOT 1311-04 1001131104
8 Connection “K” MOT 1311-05 1001131105
9D evice for conne ction dismounting MOT 1311-06 1001131106
10 Pliers for valves oil seal ring dismounting MOT 1335 1001133 500
11 Device for checking the belt tensioning MOT 1505 1001150 500
12 Device for pi ston shaft mounting MOT 574-22 1001 0574 22
13 Sector for flywheel fixing MOT 582 1001 0582 00
14 Device for distribution gear blocking MOT 799-01 1001 0799 01
15 Device for mounting the crankshaft sealing gasket towards distribution MOT 550 1001 0550 00
16 Wrench for rockers adjustment MOT 567-01 1001 0567 01
17 Wrench for oil filter MOT 555 1001 0555 00
18 Device for power train sustaining MOT 545 1001 0545 00
19 Device for jackets maintaining MOT 484 1001 0484 00
or
Jackets maintaining clamps MOT 588 1001 0588 00
20 Comparing support MOT 251-01 1001 0251 01
21 Plate for measurement of cylinder jackets over-height MOT 252-01 1001 0252 01
Special tools
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CV JH3 - 05121
MECHANICAL GEARBOX
21 - 9
Necessary special tools
SERVICEDENOMINATION DACIA
CO DE ITEM NUMBER
C.V. 22 - 01 Bearings extractor b ody 1002 2164 01
C.V. 945 Chuck for mounting the planetary pinion oil ring 1002 0945 00
C.V. 946 Chuck for safety mounting 1002 0946 00
C.V.551 Device for mounting/dismounting bearings of the mechanism casing 1002 0551 00
C.V. 949 Device for mounting/dismounting the elastic pins 1002 0949 00
C.V.1000 Extractor for the fixed pinion of the 5 th gear from the secondary shaft 1002 1000 00
C.V. 1059 Bushing kit for mounting/dismounting the differential bearings 1002 1059 00
C.V. 1170 Hub extractor of the 5 th gear 1002 117000
C.V. 1175 Screw for mounting the fixed pinion 5 th gear 1002 117500
C.V.552 Extractor of the secondary shaft bearing from th e
clutch – differential crankcase. 1002 0552 00
C.V.31 – 01 Set of punches for elastic pins dismounting/ remounting 1002 2594 01
C.V. 1162 Chuck for replacing control bearing bushings 1002 116200
C.V. 553 Device for di smounting/remounting the clutch shaft
bearing 1002 0553 00
C.V. 554 Bushing for depressing the differential assembly 1002 0554 00
C.V. 560 Set of punches for dismounting/remounting blocking pin of the reverse driving shaft. 1002 0560 00
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12
fig.1
40 - 16
40Carriage body checking GENE
RAL
The checking / straightening bench type CELETTE (service code CAR 500) is composed of
: - CAR 501 (1 m obile bench with four wheels, four parts for ve hicle a nchoring, one
traction arm of 10 t, t ype CAIMAN). - CAR 502 – set modular cross bars;
- CAR 503 – set of 22 towers MZ;
- CAR 504 - set accessories for t raction ;
- CAR 505 - set of specific supports for DACIA Berline, Bre ak.
- CAR 506 - set of specifi c supports for DACIA 1304, 1307
- CAR 507 - set of specifi c supports for DACIA Nova/SupeRNova /SOLENZA.
1. CAR 501
The mobile bench (1) is provided with four anchoring parts (2) - (fig 1 ), which can be used when
a carriage body straightening operation is performed.
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82
ACCOUSTIC WARNING - ANTI STARTING
82 - 9
If further to the diagnostic by means of the CLIP tester, it is necessary the replacement of the
E. C.U. (computer) injection, for its dismounting, proceed as follows:
-disconnect the battery (the contact being off);
-d ismount the screw from the battery attachment clip;
-remov e the battery;
-d ismount the two attachment nuts of the injection computer and of the ECU protector;
-remov e the injection ECU protector;
-d isconnect the injection computer from the engine wiring;
-d ismount the ECU injection
For mounting, perform the dismounting operations in the reverse order.
The in jection computer is delivered not coded. It is necessary the memorising of an anti starting
code in the computer, after this has been mounted.
Proceed as follows: 1. Set the contact on, without starting the engine, for 5 seconds.
2. Ta ke off the contact; after 10 seconds, the anti starting function is activated, and the anti
starting indicator will blink rarely (one blink per second). 3. Set the contact on. The anti starting indicator must turn off after 3 seconds and the engine
can be started. In or der to disconnect the injection computer (E.C.U. injection) act upon the blocking lever (A)
of the connector in the direction of the B arrow, then the connector will be lifted in the direction of
the C arrow. In ca se the vehicle is blocked on the road further to serious damages of the anti starting system,
the “ Procedure for repairing code introduction” may be used, which allows the moving of the
vehicle to the nearest DACIA service centre for complete repairing. In order to perform this
procedur e it is necessary the CLIP tester and the specific repairing code of that vehicle.
A
B
C
Electric control unit injection replacement
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