Page 526 of 891

80
BATTERY - FRONT HEADLIGHTS
80 - 5
DISMOUNTING
Lift the vehicle by means of an elevator.
Disconnect t he fog proj ector connector from t he ve hicle wiring (pul l the two clips of the
connector). Detach carefully from the 3 clips of points ( B), the fog projector support (A) from the bumper,
using a straight screwdriver.
Dismount the two screws TORX 20 (C). Mark the mounting position of the fog projector on
the support.
Extract the fog projector from its support.
REMOU NT I NG
Position the new fog projector in the support ( A)
Mount the two screws TORX 20, observing the mounting position before dismounting .
Position a nd push forward t he fog projector a ssembly in t he bum per unt il all 3 clips ( B)
ensuring the correct positioning of the fog projector assembly, are attached.
Reconnect the fog projector connector
Lower the vehicle from the elevator.
Check the operation of the fog projectors.
REMARK:
In order to dismount – remount t he left fog projector the dismounting/remounting of
the acoustic warning is necessary to be performed.
REMARK:
After remounting the fog projectors, it is obligatory to pe rform their adjustment, by
means of a screwdriver positioned through the bumper slot, ac ting upon t he adjustment
s crew (D).
A
F og projectors
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Page 527 of 891

BATTERY - FRONT HEADLIGHTS
80
80 - 6
Bulbs
FOG PROJEC TOR B ULB RE PLACEMENT
DISMOUNTING
Suspend the vehicle on an elevator.
Disconnect the fog projector connector
Rotate the bulb holder ( F) an d extract it from its place.
REMOU NT I NG
Perform the dismounting operations in the reverse order, correctly positioning the bulb holder in
its place. Perform fog projector adjustment
NOTE :
Because the fog projector is equipped with a halogen bulb, do not touch the bulb glass
ba lloon directly by hand.
HEADLAMP BULB REPLACEMENT
DISMOUNTIN G
Disconnect the connector (2 ).
Remove the rubber protector ( 7). Mark its mounting position.
Release the atta chment clamp (8) and remove th e h e adlamp bulb
REMOU NT I NG
Perform the dismounting operations in the reverse order. Position correctly the rubber protector
( 7) observing the mounting position before dismounting. Perform headlamp adjustment.
NOTE :
Because the headlamp is equipped with a halogen bulb, do not touch the bulb glass balloon
d irectly by hand.
72 3 4
8
5
10
10
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Page 529 of 891

BATTERY - FRONT HEADLIGHTS
80
80 - 8
HEADLAMP-FRONT LAMP ASSEMBLY SEALING
(getting fogged, it has condensation water or water penetration)
The condensation water is not affecting the lighting quality.
No No
No
No
No Ye s
Ye s
Ye s Ye s
Bulbs
Check the front part of the assembly: direct
a water jet towards the headlamp glass.
Is the water penetrating inside the headlamp?
Is wa ter penetrating inside the parking-turning
lamp?
Visually check the headlamp rear part; rubber
protecto r of the headlamp bulb is correctly
mounted?
The he adlamp adju stment corrector is well
mounted?
The headla mp bulb is correctly mounted?
The aera tion holes are clogged?
The hea dl amp is steamed out or it has
condensa tion water inside?
Visually check the rear part of the parking-
turning lamp; t he parking bulb holder is
correc tly mounted?
Th e turning bulb holder is correctly mounted?
Replace the headlamp.
Replace the parking-turning lamp.
Mount corr ectly the rubber protector of the
h eadlamp bu lb. If this is not good, replace it.
Mount corr ectly the headlamp adjustment
co rrector and its rubber protector. If protector
is not good, replace it.
Mount correc tly the headlamp bulb.
If possible, eliminate the clogging cause. If
no t possible, replace the headlamp.
Explain th e client that this fact is a natural
one, no t a damage and there is no headlamp
corro sion risk. The condensation water will
disappear when the headlamp will be lighted;
the disappearing time of the condensation
wat er is subject to the environmental
humidity .
Mount co rrectly the parking bulb holder. If
its gasket is not good, replace it.
Mount co rrectly the turning bulb holder. If
its gasket is not good, replace it.
REMARK : If the client is i nsisting, proceed to headlamp drying:
- blow with dry air, if possible;
- naturally dry the headlamp by turning on the headlamps for couple of minutes
till condensation water elimination or headlamp defoggi ng. No
No
No
No Ye s
Ye s
Ye s
Ye s
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Page 531 of 891

BATTERY - FRONT HEADLIGHTS
80
80 - 10
FOG P ROJECTORS ADJUSTMENT
The fog projectors adjustment is to be performed in the following conditions:
- the vehicle to be placed on a horizontal surface;
- the vehicle has not passengers inside the cockpit or weights in the trunk;
- the tires a re pressurized a t the manufacturer prescribed pressure.
Further on, proceed as follows:
Bring the vehicle at the working place.
Position the adjustment device (headlamp adjustment device –E) in front of an optical center
of a fog lamp. Switch on the fog projectors. Rotate the adjustment screw of the fog lamp (D), by means of
a scre wdriver ( A), so that a n adjustment of 2 % i s obtained and t he separation between t he
lighted area and the dark one from the adjustment device is l ocated under the marked line (G)
This adjustment is to be performed in the same way as for the meeting lights adjustment.
Bring the adjustment device in front of the optical center of the second fog lamp;
Perform the fog projector adjustment;
Switch off the fog projectors.
H eadlamps adjustment
G
E
A
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Page 534 of 891
81
INSIDE AND REAR LIGHTING
81 - 1
REAR LAMPS
RE AR LAMP REPLACEMENT
DISMOUNTIN G
Disconnect the battery (-) plug.
Disconnect the rear lamp connector .
Inside trunk, dismount the screw with triangle head ( A).
Extract the rear lamp towards outside.
R EMOU NT I NG
Perform the dismounting operations in the reverse order, positioning correctly the rear lamp in
its seat. Check the bulbs connections and operation.
Rear right lamp Rear left lamp
Rear right lamp connector Rear left lamp connector
Pin Denomination Pin Denomination
1+ Right stop lamp 1 Fog parking lamp supply
2+ Right parking lamp 2 Left turning lamp supply
3Free 3 Free
4 Mass 4 Mass
5 Right turning lamp supply 5 + Left stop lamp
6 Revere driving lamp supply 6 + Left parking lamp
Inside and rear lighting
A
6
1 B
B
B
B 6
1
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Page 535 of 891

INSIDE AND REAR LIGHTING
81
81 - 2
R
EPLACEMENT OF REAR TURNING,
P ARK ING, FOG, REVERSE DRIVING,
STOP BULB
DISMOUNTIN G
Disconnect the battery (-) terminal.
Disconnect the rear lamp connector
Dismount the screw with triangle head
Extract the rear lamp towards outside
Di smount the two attachment screws (B) of
the bulbs support on the lamp glass.
Dismount the worn bulb.
REMOU NT I NG
Perform the dismounting opera tions i n the
reverse order, checking the condition of the
s ealing ga sket between the lamp glass and the
bulbs support: if this one is not good, replace it.
Check the bulbs operation and connections.
REPLACEMENT OF LICENSE PLATE LAMP BULB
DISMOUNTIN G
Disconnect the battery (-) terminal.
Disconnect the license plate lamp connector.
Extract the license plate lamp holder.
Remove the worn bulb and replace it.
R EMOU NT I NG
Perform the dismounting opera tions i n the
reverse order. Check the bulb operation.
REPLACEMENT OF ADDITIONAL
STOP LAMP BULB
DISMOUNTIN G
Disconnect the battery (-) terminal.
Dismount the TORX 20 attachment screw
of the additional stop lamp. Mark the mounting
position of the lamp mass wire connector.
Inside and rear lighting
Disconnec t t he addit ional st op l amp
connector. Detach t he two side clips and extra ct the
reflector-glass assembly from the lamp body.
Detach carefully from clips the lamp glass,
by means of a straight screwdriver. Replace the worn bulb.
REMOU NT I NG
Perform the dismounting operations in the
reverse order. Check the bulb connections and
operation.
REPLACEMENT OF LICENSE PLATE LAMP
DISMOUNTIN G
Disconnect the battery (-) terminal.
Disco nnect the license plate lamp
connector. Detach from clips the license plate lamp.
REMOUNTING
Pe rform t he di smounting opera tions i n t he
reverse order. Check the bulb operation.
R EPLACEMENT OF ADDITIONAL
STOP LAMP
DISMOUNTIN G
Disconnect the battery (-) terminal.
Dismount the attachment screw TORX 20
of the additional stop lamp. Mark the mounting
position of the lamp mass wire connector.
Disconnec t t he addit ional st op l amp
connector.
R EMOU NT I NG
Perform the dismounting operations in the
reverse order. Check the bulb connections and operation.
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Page 538 of 891
81
INSIDE AND REAR LIGHTING
81 - 5
Bulbs
BULBS
Headlamps High/low beam lights Bulb H4, 12V-60/55W Parking lights Bulb W5W, 12 V-5W
Front turning lamp Bulb PY21W, 12V-21W (colored)
F og projectors Halogen bulb H11, 12V-55W
Rear Parking, stop lights Bulb AB1, 12V-21/5W
lamps Turning lights Bulb PY21W, 12V-21W Rear fog lamp and reverse driving Bulb P21W 12V/21W
Rear side signalin g lamps Bulb WY5W 12V-5W
Ceiling lamp Bulb C5W, 12V-5W
License plate lamp Bulb W 5W, 12V-5W
Additional STOP lamp Bulb C21W, 12V/21W Sv8,5
Instrument panel Bulb12V, 2W (brown holder)
Bulb 12V, 1,2W (black holder)
Climate control panel Bulb 12V, 1,2 W
(black holder
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Page 539 of 891
INSIDE AND REAR LIGHTING
81
81 - 6
Lamps failures diagnostic
FOG LAMP NOT WORKING
Ye s
Ye s
Ye s Ye s
No
No No
No
Replace fuse F06
Replace the STOP contact
Replace fuse F19
Replace under steering
wheel control. Check fuse F06 from cockpit fuse box.
Is it worn?
Check the continuity and resistance against vehicle mass between:
- exit fuse F06 pin2 reverse driving contact c onnector
- pin1 reverse driving contact connector pin 6 right rear lam
connector
- pin 4 right rear l amp connector vehicle m ass
Ar e they good?
Defective wiring. Fix it.
Check fuse F19 from cockpit fuse box. Is
it worn? Check the continuity and
resistance against vehicle mass between:
- battery pin B2 light control lever and signaling,
- pin A3 inlet fuse F19,
- exit fuse F19 pi n 1 left rear lamp connector,
- pin 4 left rear l amp connector vehicle m ass.
Ar e they good?
Defective wiring. Fix it.
REAR DRIVI NG LAMP NOT WO RKING
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