2004 Citroen XSARA PICASSO Workshop Manual

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GENERAL
SCREEN WASH FLUID
GREASE
General use
All countriesConcentrated:
250ml
Fluid ready
for use9980 33
9980 06
9980 05ZC 9875 953U
ZC 9875 784U
ZC 9885 077U9980 56
ZC 9875 279U Pack
CITROËN Part No.
LUBRICANTS TOTAL recommended oilsALL TYPES
1Litre
5Litres
Norms NLGI
2
TOTAL MULTIS 2
TOTAL SMALL MECHANISMS
All countries
Note:NLGI = National Lubricating Grease Institute.

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GENERAL
ENGINE OIL CONSUMPTION
I Oil consumption depends on:
the engine type.
how runin or worn it is. the type of oil used.
the driving conditions.
II An engine can be considered
RUNINafter:

3,000 miles (5,000 km)for a PETROLengine.
6,000 miles (10,000 km)for a DIESELengine.
III
MAXIMUM PERMISSIBLEoil consumption for a RUNINengine:
0.5 litresper 600 miles (1,000 km)for a PETROLengine. 1 litreper 600 miles (1,000 km)for a DIESELengine.DO NOT INTERVENE BELOW THESE VALUES.
IV OIL LEVEL:The level should NEVER be above the MAX. markon the dipstick after changing or topping up the oil.
This excess oil will be used up rapidly.
It will reduce the engine output and adversely affect the operation of the air circuits and gas recycling
ALL TYPES

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ENGINE
ENGINE SPECIFICATIONS
Engines: HFX KFV KFW KFU
Petrol
All types
1.1i
1.4i1.4i 16V
Vehicle
Emission standardEngine typeCubic capacity (cc)
Bore / StrokeCompression ratio
Power ISO or EEC KW rpm
Power DIN (HP rpm)
Torque ISO or EEC
(m.daN rpm)C2/C3BERLINGO IIC2/C3/C3 Pluriel Xsara II/Berlingo II C3
L4/IFL5 L4/W4 L4/IFL5/INF K’/L4/W4/IFL5 IFL5/L4
HFXKFVKFWKFU
1124 1360
72/69 75/77
10,5/1 11/1
44550044,15500545400555500655250
615500605500 755400 755500 905250
943400 943300 123400 122800 13,33250
943500

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ENGINEENGINE SPECIFICATIONS
Engines: NFV NFU 6FZ RFN RFS
Petrol
All types
1.6i 16V 2.0i 16V1.8i 16V
Vehicle
Emission standard
Engine typeCubic capacity (cc)
Bore / StrokeCompression ratio
Power ISO or EEC KW rpm
Power DIN (HP rpm)
Torque ISO or EEC
(m.daN rpm)Xsara Picasso C2/C3 Xsara Xsara Picasso Xsara II Xsara II
C3 Pluriel Xsara Picasso
Berlingo II
L4L4/IFL5 IFL5 IFL4/IFL5 L4
NFV NFU 6FZ RFN RFS
1587 1749 1998
78,5/82 78/82 82,7/81,4 85/86
10,5/1 11/1 10,8/1 10,8/1
705700805800 855500 1006000 1206000
955700 1105800 1155500 1366000 1636000
13,53000 14,74000 164000 194100 19,35000
1.6i

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ENGINE
ENGINE SPECIFICATIONS
Engines: 8HX 8HW 8HZ 8HV 8HY
Diesel
All types
1.4 HDi
1.4 HDi 16V
Vehicle
Emission standardEngine typeCubic capacity (cc)
Bore / StrokeCompression ratio
Power ISO or EEC KW rpm
Power DIN (HP rpm)
Torque ISO or EEC
(m.daN rpm)C2/C3/C3 PlurielC3Xsara C3
L4/IFL5 L4
8HX8HW8HZ8HV8HY
1398
73/82 73,5/82 73/82
17,9/1 18,25/1
504000664000
704000694000 924000
152000 162000 202000

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ENGINEENGINE SPECIFICATIONS
Engines: 9HZ 9HY WJY RHU RHZ
Diesel
All types
1.6 HDi 16V 2.0 HDi1.9 D
Vehicle
Emission standard
Engine typeCubic capacity (cc)
Bore / StrokeCompression ratio
Power ISO or EEC KW rpm
Power DIN (HP rpm)
Torque ISO or EEC
(m.daN rpm)Xsara II
Xsara Picasso Xsara II Berlingo II Xsara Picasso Xsara II
Berlingo II
L4
9HZ 9HY WJY RHY RHZ
1560 1868 1997
88,3/75 82,2/88 85/88
18/1 23/1 17,6/1
804000514600 664000 804000
1104000 714600 904000 1094000
24,52000 12,52500 10,52500 20,51900 251750

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ENGINE
SPECIAL FEATURES TIGHTENING TORQUES (m.daN )
A = KFV
B = NFU
RH engine support
(1) : 6 ± 0,4
(2) : 6 ± 0,6
(3) : 4,5 ± 0,4
Torque reaction rod
(4):6 ±0,6
(5):6 ± 0,6
(6):8,5 ±0,2
(7):6 ±0,6
LH engine support on gearbox
(8) : 3 ± 0,3
(9) : 6 ± 0,6
(10) : 5,5 ± 0,5
B1BP2Y3P
C2
Engines: HFX KFV NFU

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ENGINESPECIAL FEATURES TIGHTENING TORQUES (m.daN )
EnginesHFX KFV NFU
Crankshaft
Accessories drive pulley2,5 ± 0,2
Pinion fixing on crankshaft
Tightening4 ± 0,4
Angular tightening45° ± 4°
Cylinder block
Sump0,8 ± 0,2
Timing belt tensioner roller2,1 ± 0,2
Accessories belt guide roller2,5 ± 0,2
Alternator support2,5 ±0,2
Alternator TU1JPTU3JP
Pretightening
1 ±
Tightening3,7 ± 0,3
Alternator TU5JP4
Pretightening
1 ±
Tightening4 ±,04
Aircon compressor support 2,2 ± 0,2
Aircon compressor2,3 ± 0,2
C2