TROUBLE DIAGNOSIS
EC-1253
[YD (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual.
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
SELF-DIAGNOSTIC MODE
Self Diagnostic Item
Regarding items detected in “SELF-DIAG RESULTS” mode, refer to EC-1205, "INDEX FOR DTC" .
Freeze Frame Data
PBIB2453E
ItemDIAGNOSTIC TEST MODE
SELF-DIAG RESULTS
DATA MON-
ITORACTIVE
TEST
DTCFREEZE
FRAME
DATA
ENGINE CONTROL COMPONENT PARTS
INPUTCrankshaft position sensor×××
Camshaft position sensor×
Engine coolant temperature sensor××××
Vehicle speed sensor×××
Fuel pump temperature sensor××
Accelerator pedal position sensor 1××
Accelerator pedal position sensor 2××
Fuel rail pressure sensor××
Mass air flow sensor××
Intake air temperature sensor×
Turbocharger boost sensor×××
Battery voltage××
Park/neutral position (PNP) switch×
Power steering pressure switch×
Stop lamp switch×
Barometric pressure sensor (built-into ECM)××
Fuel injector adjustment resistor×
OUTPUTFuel pump×××
Fuel injector×××
Glow relay××
Cooling fan relay×××
EGR volume control valve××
Freeze frame data item Description
DIAG TROUBLE CODE
[PXXXX]
The engine control component part/control system has a trouble code, it is displayed as “PXXXX”.
(Refer to EC-1205, "
INDEX FOR DTC" .)
CAL/LD VALUE [%]
The calculated load value at the moment a malfunction is detected is displayed.
EC-1254
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
DATA MONITOR MODE
COOLANT TEMP [°C] or
[°F]The engine coolant temperature at the moment a malfunction is detected is displayed.
ENGINE SPEED [rpm]
The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED [km/h] or
[mph]
The vehicle speed at the moment a malfunction is detected is displayed.
INT MANI PRES [kPa]
The intake manifold pressure at the moment a malfunction is detected is displayed. Freeze frame data item Description
MONITOR ITEMECM
INPUT
SIGNALMAIN
SIG-
NALSCONDITION SPECIFICATION
CKPS·RPM (TDC) [rpm]××
The engine speed computed from the
crankshaft position sensor signal is dis-
played.
COOLAN TEMP/S
[°C] or [°F]××
The engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is displayed.When the engine coolant temper-
ature circuit is open or short, ECM
enters fail-safe mode. The engine
coolant temperature determined
by the ECM is displayed.
VHCL SPEED SE
[km/h] or [mph]××
The vehicle speed computed form the
vehicle speed sensor signal is displayed.
FUEL TEMP SEN
[°C] or [°F]××
The fuel temperature (determined by the
signal voltage of the fuel pump tempera-
ture sensor) is displayed.
ACCEL POS SEN [V]××
The accelerator pedal position sensor 1
signal voltage is displayed.
ACCEL SEN 2 [V]××
The accelerator pedal position sensor 2
signal voltage is displayed.
ACT CR PRESS [MPa]××
The Fuel rail pressure (determined by the
signal voltage of the fuel rail pressure
sensor) is displayed.
BATTERY VOLT [V]××
The power supply voltage of ECM is dis-
played.
P/N POSI SW [ON/OFF]××
Indicates [ON/OFF] condition from the
park/neutral position switch signal.
START SIGNAL [ON/OFF]××
indicates [ON/OFF] condition from the
starter signal.
PW/ST SIGNAL [ON/OFF]×
indicates [ON/OFF] condition from the
power steering pressure switch signal.
BRAKE SW [ON/OFF]××
indicates [ON/OFF] condition from the
stop lamp switch signal.
IGN SW [ON/OFF]××
Indicates [ON/OFF] condition from igni-
tion switch signal.
MAS AIR/FL SE [V]××
The signal voltage of the mass air flow
sensor is displayed.
MAIN INJ WID [msec]×
Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.
PUMP CURRENT [mA]×
Indicates the fuel pump power supply
current from the ECM.
GLOW RLY [ON/OFF]×
The glow relay control condition (deter-
mined by ECM according to the input sig-
nal) is displayed.
TROUBLE DIAGNOSIS
EC-1255
[YD (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
COOLING FAN
[LOW/HI/OFF]×
Indicates the control condition of the
cooling fans (determined by ECM
according to the input signal).
LOW ... Operates at low speed.
HI ... Operates at high speed.
OFF ... Stopped
EGR VOL CON/V [step]×
Indicates the EGR volume control value
computed by the ECM according to the
input signals.
The opening becomes larger as the
value increases.
INT/A VOLUME [mg/]
The intake air volume computed from the
mass air flow sensor signal is displayed.
BARO SEN [kPa]××
The barometric pressure (determined by
the signal voltage from the absolute pres-
sure sensor built into the ECM) is dis-
played.
INT/M PRES SE [kPa]
Turbocharger boost (determined by the
signal voltage from the turbocharger
boost sensor) is displayed.
CYL COUNT [1/2/3/4]
The cylinder being injected is displayed.
1 ... Cylinder No.1 is injected.
2 ... Cylinder No.2 is injected.
3 ... Cylinder No.3 is injected.
4 ... Cylinder No.4 is injected.
Voltage [V]
Voltage, frequency, duty cycle or pulse
width measured by the probe.Only “#” is displayed if item is
unable to be measured.
Figures with “#”s are temporary
ones.
They are the same figures as an
actual piece of data which was
just previously measured. [Hz] or
[%] Frequency [msec], [Hz] or
[%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMONITOR ITEMECM
INPUT
SIGNALMAIN
SIG-
NALSCONDITION SPECIFICATION
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
POWER BAL-
ANCE
Engine: After warming up, idle the
engine.
A/C switch: OFF
Shift lever: N
Cut off each injector signal one at
a time using CONSULT-IIEngine runs rough or dies.
Harness and connectors
Compression
Fuel injector
COOLING FAN *
Ignition switch: ON
Operate the cooling fan at LOW,
HI speed and turn OFF using
CONSULT-II.Cooling fan moves at LOW, HI
speed and stops.
Harness and connector
Cooling fan motor
Cooling fan relay
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
EC-1256
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
*:Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
REAL TIME DIAGNOSIS IN DATA MONITOR MODE
CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
–The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC will be displayed if the malfunction is
detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown in the figure, and the data after the malfunction
detection is recorded. Then when the percentage reached
100%, “REAL-TIME DIAG” screen is displayed. If “STOP” is
touched on the screen during “ Recording Data ... xx%”, “REAL-
TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
–DTC will not be displayed automatically on CONSULT-II screen
even though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a
malfunction is detected.
Use these triggers as follows:
1. “AUTO TRIG”
–While trying to detect the DTC by performing the DTC Confirma-
tion Procedure, be sure to select to “DATA MONITOR (AUTO
TRIG)” mode. You can confirm the malfunction at the moment it
is detected.
–While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the DTC Confirmation Procedure, the moment a malfunction is found the DTC will be dis-
played. Refer to GI-23, "
How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMU-
LATION TESTS”.
2. “MANU TRIG”
GLOW RLY
Ignition switch: ON (Engine
stopped)
Turn the glow relay ON and OFF
using CONSULT-II and listen to
operating sound.Glow relay makes the operating
sound.Harness and connector
Glow relay
EGR VOL CONT/
V
Ignition switch: ON
Change EGR volume control
valve opening step using CON-
SULT-II.EGR volume control valve makes
an operating sound.Harness and connector
EGR volume control valve
PRES REGULA-
TOR
Ignition switch: ON
Change fuel rail pressure using
CONSULT-IIFuel leaks.Fuel line
Fuel pressure relief valve
PUMP LEANT
CLEAR
This mode is used for performing Fuel Pump Learning Value Clearing. Refer to EC-1221, "Fuel Pump Learning
Value Clearing" . TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
PBIB0480E
SEF707X
DTC P0088 FUEL SYSTEM
EC-1273
[YD (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
DTC P0088 FUEL SYSTEMPFP:17520
On Board Diagnosis LogicEBS011Y4
DTC Confirmation ProcedureEBS011Y5
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Keep engine speed more than 2,000 rpm for at least 20 sec-
onds.
4. If 1st trip DTC is detected, go to EC-1273, "
Diagnostic Proce-
dure" .
Diagnostic ProcedureEBS011Y6
1. CHECK FUEL RAIL PRESSURE SENSOR
Refer to EC-1312, "
Component Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Replace fuel rail.
2. CHECK FUEL INJECTOR
Refer to EC-1319, "
Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace fuel injector.
3. CHECK FUEL PUMP
Refer to EC-1386, "
Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. REPLACE FUEL PUMP
1. Replace fuel pump.
2. Perform Fuel Pump Learning Value Clearing. Refer to EC-1221, "
Fuel Pump Learning Value Clearing" .
>>INSPECTION END
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0088 Fuel rail pressure too highFuel pressure is too much higher than the speci-
fied value.
Fuel pump
Fuel injector
Fuel rail pressure sensor
SEF817Y
DTC P0089 FUEL PUMP
EC-1275
[YD (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
DTC P0089 FUEL PUMPPFP:16700
On Board Diagnosis LogicEBS011Y8
The MI will not light up for this self-diagnosis.
DTC Confirmation ProcedureEBS011Y9
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Let engine idle for at least 30 seconds.
4. If 1st trip DTC is detected, go to EC-1275, "
Diagnostic Proce-
dure" .
Diagnostic ProcedureEBS011YA
1. CHECK FUEL TRANSPORT PUMP OPERATION
Perform Diagnostic Procedure for fuel transport pump. Refer to EC-1491
.
OK or NG
OK >> GO TO 2.
NG >> Follow the instruction of Diagnostic Procedure for fuel transport pump.
2. PERFORM FUEL PUMP LEARNING VALUE CLEARING
NOTE:
If the DTC is detected because of air mixed with fuel (i.e.: caused by lack of fuel), it may become normal by
performing following procedure.
With CONSULT-II
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning value clearing. Refer to EC-1221, "
Fuel Pump Learning Value Clearing" .
3. Start engine and let it idle for at least 60 seconds.
4. Select “SELF-DIAG RESULT” mode with CONSULT-II.
5. Touch “ERASE”.
6. Perform EC-1275, "
DTC Confirmation Procedure" , again.
7. Is DTC detected again?
Ye s o r N o
Ye s > > G O T O 3 .
No >>INSPECTION END
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0089 Fuel pump performanceFuel pressure is too much higher than the target
value.
Fuel pump
Air mixed with fuel
Lack of fuel
Fuel rail pressure sensor
Fuel transport pump operation
SEF817Y
EC-1276
[YD (WITHOUT EURO-OBD)]
DTC P0089 FUEL PUMP
3. CHECK FUEL RAIL PRESSURE SENSOR
Refer to EC-1312, "
Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace fuel rail.
4. CHECK FUEL PUMP
Perform EC-1383, "
DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. REPLACE FUEL PUMP
1. Replace Fuel pump.
2. Perform Fuel Pump Learning Value Clearing. Refer to EC-1221, "
Fuel Pump Learning Value Clearing" .
>>INSPECTION END
6. CHECK INTERMITTENT INCIDENT
Refer to EC-1260, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationEBS011YB
FUEL PUMP
Refer to EM-161, "FUEL PUMP" .
DTC P0093 FUEL SYSTEM
EC-1277
[YD (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
DTC P0093 FUEL SYSTEMPFP:17520
On Board Diagnosis LogicEBS011YC
DTC Confirmation ProcedureEBS011YD
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and keep engine speed more than 4,000 rpm for at
least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1277, "
Diagnostic Proce-
dure" .
Diagnostic ProcedureEBS011YE
1. CHECK FUEL TRANSPORT PUMP OPERATION
Perform Diagnostic Procedure for fuel transport pump. Refer to EC-1491
.
OK or NG
OK >> GO TO 2.
NG >> Follow the instruction of Diagnostic Procedure for fuel transport pump.
2. PERFORM FUEL PUMP LEARNING VALUE CLEARING
NOTE:
If the DTC is detected because of air mixed with fuel (i.e.: caused by lack of fuel), it may become normal by
performing following procedure.
With CONSULT-II
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning value clearing. Refer to EC-1221, "
Fuel Pump Learning Value Clearing" .
3. Start engine and let it idle for at least 60 seconds.
4. Select “SELF-DIAG RESULT” mode with CONSULT-II.
5. Touch “ERASE”.
6. Perform EC-1277, "
DTC Confirmation Procedure" , again.
7. Is DTC detected again?
Ye s o r N o
Ye s > > G O T O 3 .
No >>INSPECTION END
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0093 Fuel system leakECM detects a fuel system leak.
(The relation between the output voltage to the
fuel pump and input voltage from the fuel rail
pressure sensor is out of the normal range.)
Fuel pump
Fuel rail
Fuel pipe
Fuel rail pressure relief valve
Air mixed with fuel
Lack of fuel
Fuel transport pump operation
SEF817Y