FL-10
[QR]
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Install pressure regulator as follows:
1. Insert the clip to the groove of pressure regulator.
2. With the clip installed, insert pressure regulator straight by
matching the fuel filter lug and the clip notch.
3. Make sure that the fuel filter lug and the clip notch are securely
engaged.
PBIC2494E
FUEL LEVEL SENSOR UNIT
FL-19
[YD22DDTi]
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FUEL LEVEL SENSOR UNITPFP:17042
Removal and InstallationEBS00BLD
REMOVAL
WARNING:
Be sure to read “General Precautions” When working on fuel system. Refer to FL-16, "
General Precau-
tions" .
1. Open fuel filler lid.
2. Open the fuel filler cap and release the pressure inside fuel tank.
3. Check fuel level on level place. If gauge indicates more than the
level shown in figure (full or almost full), drain fuel from fuel tank
until gauge indicates level shown in figure or below.
Refer to the following for draining fuel.
a. Insert fuel tube of less than 25 mm (0.98 in) in diameter into fuel
filler tube through fuel filler opening to draw fuel from fuel filler
tube.
b. Disconnect fuel filler hose from fuel filler tube.
c. Insert fuel tube into fuel tank through fuel filler hose to draw fuel
from fuel tank.
As a guide, fuel level becomes the position shown in figure or
below when approximately 15 liter (13-1/4 lmp qt) of fuel are drained from full tank.
NOTE:
Adjusting fuel level is to prevent fuel from spilling, when fuel level sensor unit is removed.
4. Disconnect negative battery terminal.
5. Lift to fold rear seat cushion up. Refer to SE-31, "
REAR SEAT" .
6. Peel off floor carpet, then remove inspection hole cover.
1. Lock ring 2. Main fuel level sensor unit 3. Seal packing
4. Chamber 5. Sub fuel level sensor unit
PBIC2031E
FEL0403D
OVERALL SYSTEM
AT-35
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BACK-UP CONTROL (ENGINE BRAKE)
If the selector lever is shifted to “2” position while driving in D4 (OD)
or D
3 , great driving force is applied to the clutch inside the transmis-
sion. Clutch operating pressure (line pressure) must be increased to
deal with this driving force.
DURING SHIFT CHANGE
The line pressure is temporarily reduced corresponding to a change
in engine torque when shifting gears (that is, when the shift solenoid
valve is switched for clutch operation) to reduce shifting shock.
AT LOW FLUID TEMPERATURE
Fluid viscosity and frictional characteristics of the clutch facing change with fluid temperature. Clutch
engaging or band-contacting pressure is compensated for, according to fluid temperature, to stabilize
shifting quality.
The line pressure is reduced below 60°C (140°F) to prevent
shifting shock due to low viscosity of automatic transmission
fluid when temperature is low.
Line pressure is increased to a maximum irrespective of the
throttle opening when fluid temperature drops to −10°C (14°F).
This pressure rise is adopted to prevent a delay in clutch and
brake operation due to extreme drop of fluid viscosity at low
temperature.
Shift ControlECS00CTD
The shift is regulated entirely by electronic control to accommodate vehicle speed and varying engine opera-
tions. This is accomplished by electrical signals transmitted by the revolution sensor and the ECM (accelerator
pedal position sensor). This results in improved acceleration performance and fuel economy.
SAT004J
SAT005J
SAT006J
SAT007J
ALL MODE 4X4 SYSTEM
TF-11
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4WD MODE SWITCH
AUTO Mode
Electronic control allows optimal distribution of torque to front/rear wheels to match road conditions.
4WD mode makes possible stable driving, with no wheel spin, on snowy roads or other slippery surfaces.
On roads which do not require 4WD, AUTO mode contributes to improved fuel economy by driving in con-
ditions close to front-wheel drive.
Sensor inputs determine the vehicle's turning condition, and tight cornering/braking are controlled by dis-
tributing optimum torque to rear wheels.
LOCK Mode
Front/rear wheel torque distribution is fixed, ensuring stable driving when climbing slopes.
Vehicle will switch automatically to AUTO mode if vehicle speed increases. If vehicle speed then
decreases, the vehicle automatically returns to direct 4-wheel driving conditions.
LOCK mode will change to AUTO mode automatically, when the vehicle speed exceeds approx. 30 km/h
(19 MPH). The LOCK indicator light keeps illuminating.
NOTE:
If there is a significant difference in pressure or wear between tires, full vehicle performance is not available.
LOCK mode may be prohibited, or speeds at which LOCK mode is enabled may be restricted detecting tire
conditions.
2WD Mode
Vehicle is in front-wheel drive.
NOTE:
If front wheels are slipping in 2WD mode, do not switch to AUTO or LOCK. This can cause difficulties for
the system.
Even if the 4WD mode switch is in 2WD mode, the 4WD control unit occasionally automatically change to
AUTO mode depending on the driving condition (For example; Depressing the acceleration firmly). This is
not malfunction. However, 4WD indicator lamp dose not illuminate.
4WD INDICATOR LAMP AND LOCK INDICATOR LAMP
The following is the indications of indicator lamp.
4WD WARNING LAMP
Turns ON when there is a malfunction in 4WD system. It indicates that the vehicle is in fail-safe mode and
change to front-wheel drive or shifting driving force-4WD (Rear-wheels still have some driving torque).
Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF approximately for 1
seconds after the engine starts if system is normal.
4WD Warning Lamp Indication
Condition 4WD indicator lamp LOCK indicator lamp
AUTO mode ON OFF
LOCK mode ON ON
2WD mode OFF OFF
Lamp check Turns ON for approx. 1 second when ignition switch is turned ON.
SDIA2298E
Condition 4WD warning lamp
Lamp checkTurns ON when ignition switch is turned ON. Turns OFF
approx. 1 seconds after engine start.
4WD system malfunctionON
Protection function is activated due to heavy load to electric con-
trolled coupling. (4WD system is not malfunctioning and 4WD system
changes to 2WD mode.)Rapid flashing: 2 times/second
(Flashing in approx. 1 minute and then turning OFF.)
FSU-6
FRONT SUSPENSION ASSEMBLY
On-Vehicle Inspection and ServiceEES00072
LOOSENESS, BACKLASH AND DAMAGE OF MOUNTING PARTS AND CONNECTIONS
Lift vehicle and inspect the following:
Check mounting point of each component for looseness, backlash and damage.
Check lower ball joint end play.
1. Attach a dial gauge so that the contact rests on the brake caliper.
2. Set front wheels in a straight-ahead position. Do not depress brake pedal.
3. Measure axial end play by placing an iron pry bar or something similar between transverse link and steer-
ing knuckle.
CAUTION:
Be careful not to damage ball joint boot.
4. If axial end play is outside the standard, remove transverse link and check lower ball joint.
Wheel AlignmentEES00073
DESCRIPTION
Measure wheel alignment under unladen conditions. “Unladen conditions” means that fuel, coolant, and
lubricant are full. However, spare tyre, jack, and hand tools should be unloaded.
PRELIMINARY INSPECTION
1. Check the tyre for improper air pressure and wear.
2. Check road wheels for runout.
3. Check wheel bearing axial endplay.
4. Check lower ball joint axial endplay.
5. Check strut operation.
6. Check each mounting point of axle and suspension for looseness and deformation.
7. Check each link and arm for cracks, deformation, and other damage.
8. Check the vehicle posture.
INSPECTION OF CAMBER, CASTER, AND KINGPIN INCLINATION ANGLES
Camber, caster, and kingpin inclination angles cannot be adjusted.
Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand that has
same height so the vehicle will remain horizontal.
1. Measure camber, caster and kingpin inclination of both right and
left wheels with a suitable alignment gauge.
2. If camber, caster or kingpin inclination is not within specification,
inspect front suspension parts. Replace dam-aged or worn out
parts.
1. Upper mounting plate 2. Strut spacer 3. Strut mounting insulator
4. Strut mounting insulator bracket 5. Thrust bearing 6. Spring upper seat
7. Upper rubber seat 8. Bound bumper 9. Coil spring
10. Strut 11. Axle assembly 12. Cotter pin
13. Clamp 14. Bushing 15. Stabilizer bar
16. Washer 17. Connecting rod 18. Suspension member
19. Member pin stay 20. Transverse link 21. Steering stopper bracket
Axial endplay : 0 mm (0 in)
Camber, caster and kingpin inclination:
FSU-13, "
SERVICE DATA AND SPECIFICATIONS
(SDS)"
SRA096A
RSU-6
REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and ServiceEES0007F
Check axle and suspension parts for excessive play, wear, and damage.
Move rear wheels (RH/LH) to check abnormal free play.
Retighten all nuts and bolts to the specified torque.
Check strut for oil leakage and damage.
Wheel AlignmentEES0007G
DESCRIPTION
Measure wheel alignment under unladen conditions. “Unladen conditions” means that fuel, coolant, and
lubricant are full. However, spare tyre, jack, and hand tools should be unloaded.
PRELIMINARY INSPECTION
1. Check the tyre for improper air pressure and wear.
2. Check road wheels for runout.
3. Check wheel bearing axial endplay.
4. Check strut operation.
5. Check each mounting point of axle and suspension for looseness and deformation.
6. Check each link and arm for cracks, deformation, and other damage.
7. Check the vehicle posture.
CAMBER
Camber is preset at factory and cannot be adjusted.
If the camber is not within specification, inspect and replace any damaged or worn rear suspension parts.
TOE-IN
Measure toe-in using the following procedure.
Always perform following procedure on a flat surface.
Make sure that no person is in front of the vehicle before push-
ing it.
1. Bounce rear of vehicle up and down to stabilize the posture.
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of tread (rear side) of both tyre at the
same height as hub center. This mark is a measuring points.
1. Strut spacer 2. Strut mounting insulator 3. Strut mounting insulator bracket
4. Upper rubber seat 5. Bound bumper 6. Coil spring
7. Strut 8. Rear axle assembly 9. Rear suspension member
10. Member stopper 11. member stopper 12. Washer
13. Rear parallel link 14. Toe-in adjusting bolt 15. Front parallel link
16. Radius rod 17. Stabilizer bar 18. Clamp
19. Bushing 20. Connecting rod
Camber : RSU-14, "SERVICE DATA AND SPECIFICATIONS (SDS)"
AFA050
BRC-52
[ESP/TCS/ABS]
SYSTEM DESCRIPTION
SYSTEM DESCRIPTIONPFP:00000
System DiagramEFS0019X
ESP FunctionEFS0019W
1. The Electronic Stability Program is called the ESP for short.
ESP is indicated as ESP on CONSULT-II screen.
2. In addition to the ABS/TCS function, ESP detects a driver's steering operation amount and brake opera-
tion amount from steering angle sensor and pressure sensor. Using the information from yaw rate/side G
sensor and wheel sensors, ESP judges the driving condition (conditions of understeer and oversteer) to
improve the stability by controlling brake on 4 wheels and engine output.
3. During ESP operation, SLIP indicator lamp flashes to inform the driver of the operation.
CAUTION:
During ESP operation, body and the brake pedal lightly vibrate and their mechanical noise may be
heard. This is a normal condition.
If vehicle is rotated on a turn table, or rolled and rocked on a ship, the ABS warning lamp,
ESP OFF indicator lamp, and SLIP indicator lamp may turn on. In this case, start engine on a nor-
mal road again. If the ABS warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp turn
off after the restart, it is normal.
When driving in a steep slope such as a bank, ABS warning lamp, ESP OFF indicator lamp, and
SLIP indicator lamp may turn on. In this case, start the engine on a normal road again. If ABS
warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp turn off after the restart, it is nor-
mal.
TCS FunctionEFS0019V
1. With the wheel sensor signals from 4 wheels, the ESP/TCS/ABS control unit detects a wheel spin. If a
wheel spins, the control unit controls brake fluid pressure to the spinning wheel, and cuts the fuel to the
engine. It also closes the throttle valve to reduce the engine torque. Furthermore, throttle position is con-
trolled to the appropriate engine torque.
2. If a wheel spins, the TCS system works and function by applying brake fluid pressure to the spinning
wheel.
SFIA2012E
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-delivery Inspection ItemsELS000Y5
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension (diesel only)
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)