ENGINE CONTROL SYSTEM
EC-1217
[YD (WITHOUT EURO-OBD)]
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EC
IDLE CONTROL
Input/Output Signal Chart
*: The input signal is sent to the ECM through CAN communication line.
When the ECM determines that the engine speed is at idle, the fuel injection system is adapted for the idle
control. The ECM regulates the amount of fuel injected corresponding to changes in load applied to the engine
to keep engine speed constant. The ECM also provides the system with a fast idle control in response to the
engine coolant temperature signal.
NORMAL CONTROL
Input/Output Signal Chart
The amount of fuel injected under normal driving conditions is deter-
mined according to sensor signals. The crankshaft position sensor
detects engine speed, the accelerator pedal position sensor detects
accelerator pedal position and fuel rail pressure sensor detects fuel
rail pressure. These sensors send signals to the ECM.
The fuel injection data, predetermined by correlation between vari-
ous engine speeds, accelerator pedal positions and fuel rail pres-
sure are stored in the ECM memory, forming a map. The ECM
determines the optimal amount of fuel to be injected using the sen-
sor signals in comparison with the map.
MAXIMUM AMOUNT CONTROL
Input/Output Signal Chart
The maximum injection amount is controlled to an optimum by the engine speed, intake air amount, engine
coolant temperature, and accelerator opening in accordance with the driving conditions.
This prevents the oversupply of the injection amount caused by decreased air density at a high altitude or dur-
ing a system failure.
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection
control (Idle
control)Fuel injector
Fuel pump Crankshaft position sensor Engine speed
Battery Battery voltage
Accelerator pedal position sensor Accelerator pedal position
Fuel rail pressure sensor Fuel rail pressure
Vehicle speed sensor* Vehicle speed
Air conditioner switch* Air conditioner signal
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor Engine speed
Fuel injection
control (Nor-
mal control)Fuel injector
Fuel pump Accelerator pedal position sensor Accelerator position
Fuel rail pressure sensor Fuel rail pressure
SEF649S
Sensor Input Signal to ECM ECM Function Actuator
Mass air flow sensor Amount of intake air
Fuel injection
control (Maxi-
mum amount
control)Fuel Injector Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor Engine speed
Accelerator pedal position sensor Accelerator pedal position
BASIC SERVICE PROCEDURE
EC-1221
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BASIC SERVICE PROCEDUREPFP:00018
Fuel FilterEBS011X6
DESCRIPTION
A water draining cock is on the lower side and a priming pump for bleeding air is on the upper side.
AIR BLEEDING
Pump the priming pump to bleed air.
When air is bled completely, the pumping of the priming pump
suddenly becomes heavy. Stop the operation at that time.
If it is difficult to bleed air by the pumping of the priming pump
(the pumping of the priming pump does not become heavy), dis-
connect the fuel supply hose between the fuel filter and the fuel
gallery. Then, perform the operation described above, and make
sure that fuel comes out. (Use a pan, etc. so as not to spill fuel.
Do not let fuel get on engine and other parts.) After that, connect
the hose, then bleed air again.
Start engine and let it idle for at least 1 minute after performing
air bleeding.
WATER DRAINING
1. Remove the fuel filter, filter bracket, protector assembly from the dash panel as follows.
a. Remove the air cleaner case (upper), air duct assembly, and vacuum hose for brake booster (between the
vacuum pump and vacuum pipe).
CAUTION:
After the duct is removed, cover the opening with gum tape, etc. to prevent foreign object from
getting into the engine during the operation.
b. Remove the mounting nuts on the dash panel, then remove the fuel filter, filter bracket, and protector
assembly from the dash panel.
It is not necessary to disconnect the fuel hose.
2. Using a tool such as a pliers, loosen the water draining cock at
the bottom of the fuel filter.
Loosening drain cock four to five turns causes water to
start draining.
Do not remove drain cock by loosening it excessively.
If water dose not drain properly, move the priming up and down.
CAUTION:
When the water is drained, the fuel is also drained. Use a
pan, etc. to avoid fuel adherence to the rubber parts such as
the engine mount insulator.
Do not over-tighten the water draining cock. This will dam-
age the cock thread, resulting in water or fuel leak.
3. Bleed air of the fuel filter. Refer to EC-1221, "
AIR BLEEDING" .
4. Start the engine.
Fuel Pump Learning Value ClearingEBS011X7
DESCRIPTION
In order to always keep optimum fuel pressure in fuel rail, the ECM controls fuel pump in high precision with
monitoring the signal of fuel rail pressure sensor.
Accordingly, the ECM always learns characteristic value of fuel pump. Fuel Pump Learning Value Clearing is
an operating to clear the value of the fuel pump learning.
It must be performed after the fuel pump is changed. When the ECM is replaced with brand new one, the Fuel
Pump Learning Value Clearing is not necessary to be performed. If the ECM to be replaced has the possibility
of learning the characteristic value of fuel pump, the Fuel Pump Learning Value Clearing is necessary to be
performed after the ECM has been replaced.
OPERATION PROCEDURE
NOTE:
Remove fuel pump without starting engine after performing Fuel Pump Learning Value Clearing.
PBIB1932E
SMA825B
TROUBLE DIAGNOSIS
EC-1231
[YD (WITHOUT EURO-OBD)]
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Basic InspectionEBS011XF
Precaution:
Perform Basic Inspection without electrical or mechanical loads applied;
Headlamp switch is OFF.
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
Air conditioner switch is OFF.
Rear defogger switch is OFF.
Steering wheel is in the straight-ahead position, etc.
Priority Detected items (DTC)
1
U1000 CAN communication line
P0016 Crankshaft position - camshaft position correlation
P0102 P0103 Mass air flow sensor
P0112 P0113 Intake air temperature sensor
P0117 P0118 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P2135 Accelerator pedal position sensor
P0182 P0183 Fuel pump temperature sensor
P0192 P0193 Fuel rail pressure sensor
P0237 P0238 Turbocharger boost sensor
P0335 P0336 Crankshaft position sensor
P0340 P0341 Camshaft position sensor
P0563 Battery voltage
P0605 P0606 ECM
P0642 P0643 P0652 P0653 Sensor power supply
P1260 - P1267 Fuel injector adjustment resistor
P1610 - P1617 NATS
P2228 P2229 Barometric pressure sensor
2
P0089 P0628 P0629 P1272 - P1275 Fuel pump
P0200 - P0204 P1268 - P1271 P2146 - P2149 Fuel injector
P0686 ECM relay
P1212 TCS communication line
3
P0088 P0093 Fuel system
P0217 Engine over temperature (OVERHEAT)
P0234 Turbocharger system
P1211 TCS control unit
EC-1234
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
10. CHECK BATTERY VOLTAGE
Check battery voltage.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 . CHECK BATTERY
Refer to SC-3, "
BATTERY" .
OK or NG
OK >> Check charging system. Refer to SC-12 .
NG >> Repair or replace.
12. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-196, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 11.
NG >> Follow the instruction of “CHECKING COMPRESSION PRESSURE”.
13. CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
OK or NG
OK >>INSPECTION END
NG >> 1. Replace fuel injector.
2. GO TO 3. Voltage: More than 12.13V
725±25 rpm
SEF817Y
TROUBLE DIAGNOSIS
EC-1235
[YD (WITHOUT EURO-OBD)]
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EC
Symptom Matrix ChartEBS011XG
SYSTEM — Basic engine control systemSYMPTOM
Reference page
HARD/NO START/RESTART (EXCP. HA) ENGINE STALL HESITATION/SURGING/FLAT SPOT KNOCK/DETONATION
LACK OF POWER POOR ACCELERATION HI IDLE LOW IDLE
NO START (with first firing) NO START (without first firing) HARD TO START WHEN ENGINE IS COLD HARD TO START WHEN ENGINE IS HOT
AT I D L E DURING DRIVING WHEN DECELERATING
Warranty symptom code AA AB AC AD AE AF
Fuel pump 55555555 55 5 —
Fuel injector 3333333334433EC-1314
Glow control system 1 1 1 1 1EC-1457
Engine body 3333333 344 3EM-208
Fuel transport pump 2 2 2EC-1487
EGR system33EC-1465
Air cleaner and duct33EM-133
Fuel rail pressure relief valveEC-1277
ENGINE CONTROLFuel pump circuit 4 4 4 4 4 4 4 4 4 4 4EC-1382
Fuel injector circuit 1111111111111EC-1314
Mass air flow sensor circuit 1 1 1EC-1280
Engine coolant temperature circuit 1 1 1 1EC-1291
Vehicle speed signal circuit1LAN-4
Accelerator pedal position sensor circuit 1 1 1EC-1297
Fuel rail pressure sensor circuitEC-1307
TROUBLE DIAGNOSIS
EC-1237
[YD (WITHOUT EURO-OBD)]
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SYSTEM — Basic engine control systemSYMPTOM
Reference page
ROUGH IDLE/HUNTING IDLING VIBRATION
SLOW/NO RETURN TO IDLE OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION ABNORMAL SMOKE COLOR DEAD BATTERY (UNDER CHARGE) Malfunction indicator illuminates. Can be detected by CONSULT-II?
BLACK SMOKE WHITE SMOKE
Warranty symptom code AG AH AJ AK AL AM AP HA
Fuel pump 5 5 5 5 1 1 —
Fuel injector 33344411EC-1314
Glow control system1EC-1457
Engine body 3 3 3 3 1 3EM-208
Fuel transport pumpEC-1487
EGR system3EC-1465
Air cleaner and duct3EM-133
Fuel rail pressure relief valveEC-1277
ENGINE CONTROLFuel pump circuit 4 4 4 4 1 1EC-1422
Fuel injector circuit 1 1 1 1 1 1 1 1EC-1314
Mass air flow sensor circuit 1 1 1EC-1280
Engine coolant temperature circuit 1 1 1 1 1EC-1291
Vehicle speed signal circuit11LAN-4
Accelerator pedal position sensor circuit 1 1 1EC-1297
Fuel rail pressure sensor circuit11EC-1307
TROUBLE DIAGNOSIS
EC-1249
[YD (WITHOUT EURO-OBD)]
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47 G/R Camshaft position sensor[Engine is running]
Warm-up condition
Idle speed0 - 6V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm0 - 6V
48
49Y/R
RFuel rail pressure sensor[Engine is running]
Warm-up condition
Idle speed1.7 - 2.0V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.0 - 2.3V
50 PUFuel pump temperature
sensor[Engine is running]
Warm-up conditionApproximately 0.3 - 5.3V
Output voltage varies with fuel
pump temperature
51 L/OREngine coolant tempera-
ture sensor[Engine is running]
Warm-up conditionApproximately 0.3 - 5.3V
Output voltage varies with engine
coolant temperature
52 Y Turbocharger boost sensor[Engine is running]
Warm-up condition
Idle speed2.3 - 2.6V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.5 - 2.8V
54 W Mass air flow sensor[Engine is running]
Warm-up condition
Idle speed1.8 - 2.3V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.5 - 3.0V
55 GIntake air temperature sen-
sor[Engine is running]
Warm-up conditionApproximately 0.3 - 5.2V
Output voltage varies with intake
air temperature
59
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62W/B
Y/B
G/B
R/BFuel injector adjustment
resistor No. 1
Fuel injector adjustment
resistor No. 3
Fuel injector adjustment
resistor No. 4
Fuel injector adjustment
resistor No. 2[Ignition switch ON]0.5 - 5.1V
(There are individual differences
between fuel injector adjustment
resistors.) TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
MBIB0877E
MBIB0878E
EC-1250
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
63 WFuel rail pressure sensor
power supply[Ignition switch ON]Approximately 5.3V
64 WTurbocharger boost sensor
power supply[Ignition switch ON]Approximately 5.3V
65 L/RCrankshaft position sen-
sor ground[Ignition switch ON]Approximately 0.3V
66 G/YCamshaft position sensor
ground[Ignition switch ON]Approximately 0.3V
67 —Sensor ground
(Sensors shield circuit)[Ignition switch ON]Approximately 0.3V
68 BFuel rail pressure sensor
ground[Ignition switch ON]Approximately 0.3V
69 BFuel pump temperature
sensor ground[Ignition switch ON]Approximately 0.3V
70 BEngine coolant tempera-
ture sensor ground[Ignition switch ON]Approximately 0.3V
71 BTurbocharger boost sensor
ground[Ignition switch ON]Approximately 0.3V
73 BMass air flow sensor
ground[Ignition switch ON]Approximately 0.3V
74 RIntake air temperature sen-
sor ground[Ignition switch ON]Approximately 0.3V
78 RFuel injector adjustment
resistor ground[Ignition switch ON]Approximately 0.3V
82 BAccelerator pedal position
sensor 1 power supply[Ignition switch ON]Approximately 5.3V
83 WAccelerator pedal position
sensor 1[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully depressed4.2 - 5.2V
84 RAccelerator pedal position
sensor 1 ground[Ignition switch ON]Approximately 0.3V
85 —Sensor ground
(Accelerator pedal posi-
tion sensor shield circuit)[Ignition switch ON]Approximately 0.3V
87 GY/R CAN communication line[Ignition switch ON]Approximately 2.0 - 2.6V
Output voltage varies with the
communication status.
89 LG Data link connector[Ignition switch ON]
CONSULT-II is disconnected.Approximately 0V - Battery volt-
age (11 - 14V)
90 LAccelerator pedal position
sensor 2 power supply[Ignition switch ON]Approximately 5.3V
91 GAccelerator pedal position
sensor 2[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully released0.4 - 0.7V
[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully depressed2.2 - 2.7V TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)