HOW TO USE THIS MANUAL
GI-13
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Turn ignition switch from “OFF” to
“ON” position.Drive vehicle.
Turn ignition switch from “ON” to
“OFF” position.Disconnect battery negative cable.
Do not start engine, or check with
engine stopped.Depress brake pedal.
Start engine, or check with engine run-
ning.Release brake pedal.
Apply parking brake. Depress accelerator pedal.
Release parking brake. Release accelerator pedal.
Check after engine is warmed up suffi-
ciently.Pin terminal check for SMJ type ECM
and TCM connectors.
For details regarding the terminal
arrangement, refer to the “ELEC-
TRICAL UNITS” electrical reference
page at the end of the manual. Voltage should be measured with a
voltmeter.
Circuit resistance should be measured
with an ohmmeter.
Current should be measured with an
ammeter.
Pulse signal should be checked with
an oscilloscope.
Procedure with CONSULT-II
Procedure without CONSULT-II Symbol Symbol explanation Symbol Symbol explanation
EM-88
[QR]
CYLINDER BLOCK
Main bearing with an oil hole and groove goes on cylinder
block. The one without them goes on lower cylinder block.
Only main bearing (on cylinder block) for No. 3 journal has dif-
ferent specifications.
Before installing main bearings, apply new engine oil to the
bearing surface (inside). Do not apply new engine oil to the
back surface, but thoroughly clean it.
When installing, align main bearing stopper to the notch.
Ensure the oil holes on cylinder block and those on the corre-
sponding bearing are aligned.
4. Install signal plate to crankshaft if removed.
a. Position crankshaft and signal plate using a dowel pin, and
tighten mounting bolts.
b. Remove dowel pin.
CAUTION:
Be sure to remove dowel pin.
NOTE:
Dowel pin of crankshaft and signal plate is provided as a set for
each. If dowel pin is not available (when reusing crankshaft and
signal), use M6 bolt [length 10 mm (0.39 in) or more] as a substi-
tute.
5. Install crankshaft to cylinder block.
While turning crankshaft by hand, make sure that it turns smoothly.
6. Install lower cylinder block with the following procedure:
a. Apply liquid gasket with a tube presser (special service tool:
WS39930000) to lower cylinder block as shown in the figure.
Use Genuine Liquid Gasket or equivalent.
CAUTION:
After liquid gasket is applied, rear oil seal installation must
be finished within 5 minutes. Therefore, the following pro-
cedure must be performed quickly.
NOTE:
Lower cylinder block cannot be replaced as a single part,
because it is machined together with cylinder block.
b. Tighten lower cylinder block mounting bolts with the following
procedure:
i. Apply new engine oil to threads and seat surfaces of mounting bolts.
ii. Tighten M8 bolts in numerical order from No. 11 to 22 in the fig-
ure.
NOTE:
There are more processes to complete the tightening of mount-
ing bolts. However stop procedure here to install rear oil seal.
c. Install rear oil seal. Refer to EM-65, "
Removal and Installation of Rear Oil Seal" .
d. Restart tightening of lower cylinder block mounting bolts with the following procedure:
PBIC2193E
: 25.1 N·m (2.6 kg-m, 19 ft-lb)
SBIA0278E
SBIA0279E
KBIA0063E
EC-38
[QR (WITH EURO-OBD)]
ENGINE CONTROL SYSTEM
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
When the accelerator pedal is fully depressed.
When cranking the engine.
At high engine speeds.
When the engine coolant temperature becomes excessively high.
When operating power steering during low engine speed or low vehicle speed.
When engine speed is excessively low.
When refrigerant pressure is excessively low or high.
Fuel Cut Control (at No Load and High Engine Speed)EBS010LC
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm under no load (for example, the shift position is neutral and engine
speed is over 1,800 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies
based on engine speed.
Fuel cut will be operated until the engine speed reaches 1,500 rpm, then fuel cut will be cancelled.
NOTE:
This function is different from deceleration control listed under Multiport Fuel Injection (MFI) System, EC-34
.
CAN Communication UnitEBS010LD
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Sensor Input Signal to ECM ECM function Actuator
Park/neutral position (PNP) switch Neutral position
Fuel cut control Fuel injector Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed
Wheel sensor* Vehicle speed
BASIC SERVICE PROCEDURE
EC-45
[QR (WITH EURO-OBD)]
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Method B
1. Remove No. 1 ignition coil.
2. Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to this
wire.
3. Check ignition timing.
Accelerator Pedal Released Position LearningEBS010LF
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
PBIB1982E
PBIB1976E
SEF166Y
PBIB0514E
EC-46
[QR (WITH EURO-OBD)]
BASIC SERVICE PROCEDURE
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningEBS010LG
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningEBS010LH
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 95°C (158 - 203°F)
PNP switch: ON
Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-45, "Accelerator Pedal Released Position Learning" .
2. Perform EC-46, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
SEF217Z
TROUBLE DIAGNOSIS
EC-85
[QR (WITH EURO-OBD)]
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EC
1 - 6: The numbers refer to the order of inspection.
(continued on next page)Throttle position sensor circuit 12 22222 2EC-168
,
EC-229
,
EC-364
,
EC-366
,
EC-401
Accelerator pedal position sensor circuit 3212 2EC-
368,EC-
386 , EC-
393 , EC-
409
Heated oxygen sensor 1 circuit1232 22 2EC-176
,
EC-183
,
EC-193
,
EC-318
,
EC-324
Knock sensor circuit 2 2 3EC-242
Crankshaft position sensor (POS) circuit 2 2EC-247
Camshaft position sensor (PHASE) circuit 2 2EC-254
Vehicle speed signal circuit 2 3 3 3EC-272
Power steering pressure sensor circuit 2 3 3 3 3EC-274
ECM 22333333333EC-279,
EC-282
Intake valve timing control solenoid valve cir-
cuit332 13223 3EC-286
PNP switch circuit 3 33333 3EC-373
Refrigerant pressure sensor circuit 2 3 3 3 3 4EC-451
Electrical load signal circuit 3 3 3 3EC-456
Air conditioner circuit223333333 3 2AT C - 3 4,
MTC-3
ESP/TCS/ABS CONTROL UNIT
(models with ESP)
ABS actuator and electric unit (control unit)
(models without ESP)4BRC-11
,
BRC-58
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
EC-86
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-11
Fuel piping 5 5 5 5 5 5FL-3, EM-
32
Vapor lock—
Valve deposit
5 555 55 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
Air Air duct
55555 5EM-15
Air cleaner
Air leakage from air duct
(Mass air flow sensor —electric
throttle control actuator)
5555
Electric throttle control actuator
EM-17
Air leakage from intake manifold/
Collector/Gasket
Cranking Battery
111111 11SC-3
Alternator circuitSC-12
Starter circuit 3SC-21
Signal plate/Flywheel/Drive plate 6EM-82
PNP switch 4MT-13 or
AT- 1 0 0
Engine Cylinder head
55555 55 5EM-67
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-82
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
EC-102
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
CONSULT-II FunctionEBS010LY
FUNCTION
104 W/BThrottle control motor
relay[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]0 - 1.0V
106 WAccelerator pedal position
sensor 1[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed3.9 - 4.7V
109 B/R Ignition switch[Ignition switch: OFF]0V
[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
111 G/WECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
For a few seconds after turning ignition switch
OFF0 - 1.0V
[Ignition switch: OFF]
More than a few seconds after turning ignition
switch OFFBATTERY VOLTAGE
(11 - 14V)
114 B/OR Fuel pump relay[Ignition switch: ON]
For 1 second after turning ignition switch ON
[Engine is running]0 - 1.0V
[Ignition switch: ON]
More than 1 second after turning ignition
switch ONBATTERY VOLTAGE
(11 - 14V)
11 5
11 6B
BECM ground[Engine is running]
Idle speedBody ground
11 9
120SB
GYPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
121 W/LPower supply for ECM
(Back-up)[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V) TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
Diagnostic test mode Function
Work supportThis mode enables a technician to adjust some devices faster and more accurately by following the
indications on the CONSULT-II unit.
Self-diagnostic resultsSelf-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
can be read and erased quickly.*
Data monitor Input/Output data in the ECM can be read.
Data monitor (SPEC)Input/Output of the specification for Basic fuel schedule, AFM, A/F feedback control value and the
other data monitor items can be read.
CAN diagnostic support
monitorThe results of transmit/receive diagnosis of CAN communication can be read.
Active testDiagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
shifts some parameters in a specified range.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.