PRECAUTIONS
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PrecautionsBCS000ZG
Before connecting or disconnecting the TCM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the TCM.
Because battery voltage is applied to TCM even if ignition
switch is turned off.
When connecting or disconnecting pin connectors into or
from TCM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on TCM
pin terminal, when connecting pin connectors.
Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions properly
or not. (See page AT- 6 4 , "
TCM Terminals and Reference
Val ue".)
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) Confirmation Procedure”.
The DTC should not be displayed in the “DTC Confirmation
Procedure” if the repair is completed.
Before proceeding with disassembly, thoroughly clean the out-
side of the transaxle. It is important to prevent the internal parts
from becoming contaminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transaxle.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
After overhaul, refill the transaxle with new ATF.
When the A/T drain plug is removed, only some of the ATF is drained. Old ATF will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to “Changing A/T Fluid”, AT- 1 4 , "
Checking A/T Fluid" .
SEF289H
AAT470A
MEF040DA
HEATER & COOLING UNIT ASSEMBLY
ATC-119
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AT C
HEATER & COOLING UNIT ASSEMBLYPFP:27110
Removal and InstallationBJS000HH
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Drain coolant from cooling system. Refer to CO-10, "
Changing Engine Coolant" (QR engine) or CO-34,
"Changing Engine Coolant" (VQ engine).
3. Remove extension cowl top lower panel. Refer to EI-21, "
COWL TOP" .
4. Disconnect low-pressure pipe 1 and high-pressure pipe 1 from
evaporator.
a. Set a disconnector [high-pressure side (SST: 9253089908), low-
pressure side (SST: 9253089916)] on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
5. Disconnect two heater hoses from heater core.
6. Remove instrument panel assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
7. Remove blower unit. Refer to AT C - 11 3 , "
BLOWER UNIT" .
8. Remove drain hose.
9. Remove mounting nuts, and then remove instrument stays.
RJIA3300E
RJIA3301E
RJIA3302E
REFRIGERANT LINES
ATC-137
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AT C
Removal and Installation of Low-pressure Flexible Hose and Low-pressure Pipe
1
BJS000HR
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove extension cowl top lower panel. Refer to EI-21, "
COWL TOP" .
3. Remove mounting bolts and clips.
4. Disconnect one-touch joints of low-pressure flexible hose and
low-pressure pipe 1.
a. Set a disconnector [high-pressure side (SST: 9253089908), low-
pressure side (SST: 9253089916)] on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
5. Remove low-pressure pipe 1 (VQ engine).
6. Remove mounting bolt from low-pressure flexible hose.
7. Remove low-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of A/C piping with new ones, and then apply compressor oil to it when installing
it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
RJIA3322E
RJIA3300E
RJIA2986E
REFRIGERANT LINES
ATC-139
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AT C
Removal and Installation of High-pressure Pipe 1 (Engine Compartment)BJS000HT
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove extension cowl top lower panel. Refer to EI-21, "
COWL TOP" .
3. Remove low-pressure flexible hose and low-pressure pipe 1 (VQ engine). Refer to ATC-137, "
Removal
and Installation of Low-pressure Flexible Hose and Low-pressure Pipe 1" .
4. Remove radiator reservoir tank. Refer to CO-13, "
RADIATOR" (QR engine) or CO-37, "RADIATOR" (VQ
engine).
5. Remove IPDM E/R. Refer to PG-28, "
Removal and Installation of IPDM E/R" .
6. Remove power steering oil reservoir tank mounting nuts.
7. Remove vehicle harness connector from bracket.
8. Remove high-pressure pipe 1 from clips.
9. Remove high-pressure flexible hose from vehicle clips.
10. Disconnect one-touch joints of high-pressure pipe 1.
a. Set a disconnector (SST: 9253089908) on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
11. Remove mounting bolt, and then remove high-pressure pipe 1.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of A/C piping with new ones, and then apply compressor oil to it when installing
it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
RJIA2232E
RJIA3300E
RJIA1853E
ATC-140
REFRIGERANT LINES
Removal and Installation of Low-pressure Pipe 2 and High-pressure Pipe 2BJS000HU
REMOVAL
1. Set the temperature (passenger side) at 18°C, and then disconnect the battery cable from the negative
terminal.
2. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
3. Remove extension cowl top lower panel. Refer to EI-21, "
COWL TOP" .
4. Remove mounting bolt from low-pressure pipe 1 bracket.
5. Remove high-pressure pipe 1 from vehicle clips.
6. Disconnect one-touch joints of low-pressure pipe 1, and high-
pressure pipe 1.
a. Set a disconnector [high-pressure side (SST: 9253089908), low-
pressure side (SST: 9253089916)] on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
7. Remove blower unit. Refer to AT C - 11 3 , "
BLOWER UNIT" .
8. Remove mounting screws, and then remove air mix door motor
(passenger side).
9. Disconnect air mix door motor connector.
10. Remove intake sensor connector from foot duct (right).
11. Remove mounting screws, and then remove foot duct (right).
12. Remove mounting screws, and then remove heater core cover.
RJIA3322E
RJIA3300E
RJIA3308E
RJIA3323E
BL-16
HOOD
Removal and Installation of Hood Lock ControlBIS000VR
REMOVAL
Hood Lock and Hood Lock Cable
1. Remove hood lock bolts.
2. Disconnect hood lock cable from hood lock.
3. Remove fender protector (LH). Refer to EI-23, "
FENDER PRO-
TECTOR" .
4. Remove hood lock cable clips, from radiator core upper support
and hood ledge.
5. Remove hood opener and grommet on lower dashboard.
6. Pull out hood lock cable toward passenger room.
CAUTION:
While pulling the cable, be careful not to damage (peel) outer surface of the cable on edges of
body through hole.
INSTALLATION
Install in the reverse order of removal.
1. Pull the hood lock cable through the panel hole to the engine
compartment.
CAUTION:
Be careful not to bend the cable too much, keeping the
radius 100 mm (3.94 in) or more.
2. Make sure that the cable is not offset from the positioning grommet, and push the grommet into the panel
hole securely.
3. Apply sealant (POS seal) to area on the grommet indicated with the * mark.
1. Hood lock cable 2. Hood lock
PIIB1753E
: 23.6N·m (2.4 kg-m, 18 ft-lb)
PIIB1754E
PIIA0173E
BL-124
FRONT DOOR LOCK
3. Remove the front door glass and front door module assembly. Refer to GW-46, "FRONT DOOR GLASS
AND REGULATOR" .
4. Remove key cylinder connecting rod (key cylinder side). (Driver side only)
5. Disconnect door antenna and door request switch connector
and remove harness clamp. (Models with intelligent key systems
only)
6. Remove door side grommet, and remove door key cylinder assembly (driver side) and outside handle
escutcheon (passenger side) bolts (TORX T30) from grommet hole.
CAUTION:
Do not forcibly remove the TORX bolts (T30).
7. Reach to separate the key cylinder rod connection (on the handle).
8. While pulling the outside handle, remove door key cylinder
assembly (driver side) and outside handle escutcheon (passen-
ger side).
9. While pulling outside handle, slide toward rear of vehicle to
remove outside handle.
10. Remove the front gasket and rear gasket.
PIIB0283E
MIIB0128E
MIIB0129E
MIIB0130E
FRONT DOOR LOCK
BL-125
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11. Remove the TORX bolt (T30) of the outside handle bracket.
12. While pulling outside handle bracket, slide toward front of vehi-
cle to remove outside handle bracket.
13. Reach to separate outside handle cable connection.
14. Remove the TORX bolts (T30) of door lock assembly.
15. Disconnect connectors of caught part and door lock assembly, and then remove door lock assembly. :5.8 N·m (0.59 kg-m, 51 in-lb)
PIIB0295E
PIIB0580E
MIIB0134E
MIIB0132E