PRECAUTIONS
AT-7
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PrecautionsBCS000ZG
Before connecting or disconnecting the TCM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the TCM.
Because battery voltage is applied to TCM even if ignition
switch is turned off.
When connecting or disconnecting pin connectors into or
from TCM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on TCM
pin terminal, when connecting pin connectors.
Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions properly
or not. (See page AT- 6 4 , "
TCM Terminals and Reference
Val ue".)
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) Confirmation Procedure”.
The DTC should not be displayed in the “DTC Confirmation
Procedure” if the repair is completed.
Before proceeding with disassembly, thoroughly clean the out-
side of the transaxle. It is important to prevent the internal parts
from becoming contaminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transaxle.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
After overhaul, refill the transaxle with new ATF.
When the A/T drain plug is removed, only some of the ATF is drained. Old ATF will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to “Changing A/T Fluid”, AT- 1 4 , "
Checking A/T Fluid" .
SEF289H
AAT470A
MEF040DA
TROUBLE DIAGNOSIS
AT-35
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Shift Solenoid Valve A and B
If non-standard solenoid signal is sent to TCM, use of certain gears is limited. Refer to chart shown below.
: Solenoid ON
×: Solenoid OFF
–: Non-standard condition
Line Pressure Solenoid Valve
If non-standard solenoid signal is sent to TCM, line pressure solenoid valve is turned OFF to achieve maxi-
mum oil pressure.
Torque Converter Clutch Solenoid Valve
If non-standard solenoid signal is sent to TCM, torque converter clutch solenoid valve is turned OFF to release
lock-up.
Overrun Clutch Solenoid Valve
If non-standard solenoid signal is sent to TCM, overrun clutch solenoid valve is turned OFF to engage overrun
clutch. This will result in more effective engine brake during deceleration.
Shift positionNormalMalfunction in solenoid
valve AMalfunction in solenoid
valve BMalfunction in solenoid
valves A and B
A B Gear A B Gear A B Gear A B Gear
“D” position1st –→×
3rd →×–
3rd ––
3rd ×2nd –→× ×–––
××3rd – x×–––
×4th – x→×–––
“3” position1st –→×→×–––
×2nd –→× ×–––
××3rd – x×–––
“2” position1st –→×→×–––
×2nd –→× ×–––
××3rd – x×–––
“1” position1st –→×→×–––
×2nd –→× ×–––
××3rd – x×–––
AT-40
TROUBLE DIAGNOSIS
4. 4-3.“Cruise Test”AT- 5 0
Part 1
❏ AT-182, "
Vehicle Cannot Be Started From D1" .
❏ AT-184, "
A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
❏ AT-186, "
A/T Does Not Shift: D2 → D3" .
❏ AT-188, "
A/T Does Not Shift: D3 → D4" .
❏ AT-191, "
A/T Does Not Perform Lock-up" .
❏ AT-193, "
A/T Does Not Hold Lock-up Condition" .
❏ AT-195, "
Lock-up Is Not Released" .
❏ AT-195, "
Engine Speed Does Not Return To Idle (Light Braking D4 → D3 )" .
Part 2AT- 5 1
❏ AT-182, "Vehicle Cannot Be Started From D1" .
❏ AT- 1 8 4 , "
A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
❏ AT-186, "
A/T Does Not Shift: D2 → D3" .
❏ AT-188, "
A/T Does Not Shift: D3 → D4" .
Part 3AT- 5 2
❏ AT-197, "A/T Does Not Shift: D4 → 33 , When A/T Selector Lever “D” → “3”" .
❏ AT-203, "
Vehicle Does Not Decelerate By Engine Brake (D4 → 33 )" .
❏ AT-198, "
A/T Does Not Shift: 33 → 22 , When Selector Lever “3” → “2” Position" .
❏ AT-205, "
Vehicle Does Not Decelerate By Engine Brake (33 → 22 )" .
❏ AT-200, "
A/T Does Not Shift: 22 → 11 , When Selector Lever “2” → “1” Position" .
❏ AT-208, "
Vehicle Does Not Decelerate By Engine Brake (22 → 11 )" .
❏ Perform self-diagnostics. Enter checks for detected items. AT- 6 9
, AT- 7 6 .
❏ AT-133, "
CAN COMMUNICATION LINE" .
❏ AT-80, "
VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" .
❏ AT-86, "
VEHICLE SPEED SENSOR MTR" .
❏ AT-120, "
TURBINE REVOLUTION SENSOR" .
❏ AT-90, "
SHIFT SOLENOID VALVE A" .
❏ AT-95, "
SHIFT SOLENOID VALVE B" .
❏ AT-100, "
OVERRUN CLUTCH SOLENOID VALVE" .
❏ AT-105, "
TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-110, "
BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE)" .
❏ AT-116, "
ENGINE SPEED SIGNAL" .
❏ AT-136, "
A/T 1ST GEAR FUNCTION" .
❏ AT-140, "
A/T 2ND GEAR FUNCTION" .
❏ AT-143, "
A/T 3RD GEAR FUNCTION" .
❏ AT-146, "
A/T 4TH GEAR FUNCTION" .
❏ AT-151, "
A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-126, "
LINE PRESSURE SOLENOID VALVE" .
❏ AT-156, "
CONTROL UNIT (RAM)" .
❏ AT-157, "
CONTROL UNIT (ROM)" .
5.❏ For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts.
6.❏ Perform “Road Test”.AT- 4 8
7.❏ Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible
symptoms and the component inspection orders.)AT- 5 5
8.❏ Erase DTC from TCM and ECM memories.AT- 6 9AT- 7 9
AT-76
TROUBLE DIAGNOSIS
Diagnostic Procedure Without CONSULT-IIBCS0010E
TCM SELF-DIAGNOSTIC PROCEDURE (WITHOUT CONSULT-II)
Description
If a malfunction occurs in electrical system, check the self-diagnostic result after confirming A/T CHECK indi-
cator lamp works. To detect a malfunction, entering a self-diagnosis start signal retrieves information on mal-
functions from memory and indicates malfunction by blinking A/T CHECK indicator lamp.
Diagnostic Procedure
1. CHECK A/T CHECK INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
Start engine and warm it up to normal engine operating temperature.
3. Turn ignition switch OFF.
4. Wait 5 seconds.
5. Turn ignition switch ON. (Do not start engine.)
Does A/T CHECK indicator lamp come on for about 2 seconds?
YES >> GO TO 2.
NO >> Stop procedure. Perform AT- 1 7 3 , "
A/T CHECK Indicator Lamp Does Not Come On" before pro-
ceeding.
2. JUDGEMENT PROCEDURE STEP 1
1. Turn ignition switch OFF.
2. Push and hold shift lock release button.
3. Depress the brake pedal, then move gear selector lever from “P” to “3” position.
4. Turn ignition switch ON. (Do not start engine.)
5. Wait 3seconds.
6. Move selector lever to “2” position.
7. Release brake pedal.
8. Move selector lever to “1” position.
9. Depress brake pedal.
10. Depress accelerator.
11. The A/T CHECK indicator lamp will begin to flash.
>> GO TO 3.
3. CHECK SELF-DIAGNOSTIC CODE
Check A/T CHECK indicator lamp. Refer to AT- 7 7 , "
Judgement of Self-Diagnosis Code" .
>>DIAGNOSIS END
TROUBLE DIAGNOSIS
AT-79
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t1 = 2.5 seconds t2 = 2.0 seconds t3 = 1.0 second
HOW TO ERASE SELF-DIAGNOSTIC RESULTS (WITHOUT CONSULT-II)
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait for at least
5 seconds and then turn it ON again.
2. Perform AT- 7 6 , "
Diagnostic Procedure" .
3. Turn ignition switch OFF. (The self-diagnostic results will be erased.)
11th judgement flicker is longer than others.
Line pressure solenoid valve circuit is short-circuited or discon-
nected.
Go to AT-126, "
LINE PRESSURE SOLENOID VALVE" .12th judgement flicker is longer than others.
CAN communication line is damaged.
Go to AT-133, "
CAN COMMUNICATION LINE" .
Lamp turns off.
PNP switch, 3rd position switch, stop lamp switch, closed throttle
position signal or wide open throttle position signal circuit is dis-
connected or TCM is damaged.
(Because 3rd position switch signal, stop lamp switch signal,
closed throttle position signal and wide open throttle position sig-
nal are input via CAN communication line malfunction may con-
tinue after self-diagnosis.)
Go to AT-210, "
TCM Self-diagnosis Does Not Activate" . A/T CHECK indicator lamp:
SCIA3241ESCIA3242E
SCIA3243E
AT-80
VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)
VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)PFP:32702
DescriptionBCS0010F
The revolution sensor detects the revolution of the idler gear parking pawl lock gear and emits a pulse signal.
The pulse signal is sent to the TCM which converts it into vehicle speed.
CONSULT-II Reference ValueBCS0010G
On Board Diagnosis LogicBCS0010H
Diagnostic trouble code “VHCL SPEED SEN-A/T” with CONSULT-II or 1st judgement flicker without CON-
SULT-II is detected when TCM does not receive the proper voltage signal from the sensor.
Possible CauseBCS0010I
Harness or connector
(Sensor circuit is open or shorted.)
Revolution sensor
DTC Confirmation ProcedureBCS0010J
CAUTION:
Always drive vehicle at a safe speed.
Be careful not to rev engine into the red zone on the tachometer.
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode for
“A/T” with CONSULT-II.
2. Drive vehicle and check for an increase of “VHCL/S SE-MTR”
value.
If the check result is NG, go to AT- 8 8 , "
Diagnostic Procedure" .
If the check result is OK, go to following step.
3. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
4. Start engine and maintain the following conditions for at least 5
consecutive seconds.
VEHICLE SPEED: 30 km/h (19 MPH) or more
THROTTLE POSI: More than 1.0/8
SLCT LVR POSI: “D” position
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
If the check result is NG, go to AT- 8 3 , "
Diagnostic Procedure" .
If the check result is OK, go to following step.
5. Maintain the following conditions for at least 5 consecutive seconds.
ENGINE SPEED: 3,500 rpm or more
THROTTLE POSI: More than 1.0/8
SLCT LVR POSI: “D” position
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
6. If DTC is detected, go to AT- 8 3 , "
Diagnostic Procedure" .
Item name Condition Display value
VHCL/S SE-A/T During driving Approximately matches the speedometer reading.
BCIA0031E
AT-84
VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)
3. CHECK POWER AND SENSOR GROUND
1. Turn ignition switch OFF.
2. Disconnect revolution sensor harness connector.
3. Turn ignition switch ON. (Do not start engine.)
4. Check voltage between revolution sensor harness connector
terminals.
5. Check voltage between revolution sensor harness connector
terminal and ground.
6. If OK, check harness for short to ground and short power.
7. Reinstall any part removed.
OK or NG
OK >> GO TO 4.
NG - 1 >> Battery voltage is not supplied between terminals 1 and 3, terminals 1 and ground: GO TO 6.
NG - 2 >> Battery voltage is not supplied between terminals 1 and 3 only: GO TO 7.
4. CHECK HARNESS BETWEEN TCM AND REVOLUTION SENSOR
1. Turn ignition switch OFF.
2. Disconnect TCM connector and revolution sensor harness connector.
3. Check continuity between TCM connector terminal and revolu-
tion sensor harness connector terminal.
4. If OK, check harness for short to ground and short power.
5. Reinstall any part removed.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 6 4 , "
TCM Terminals and Reference Value" .
2. If NG, re-check TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
Item Connector TerminalData
(Approx.)
Revolution sensor harness
connectorF15 1 - 3Battery volt-
age
SCIA5589E
Item Connector TerminalData
(Approx.)
Revolution sensor harness
connectorF15 1 - groundBattery volt-
age
SCIA5590E
Item Connector Terminal Continuity
TCM connector F105 29
Ye s
Revolution sensor harness
connectorF15 2
SCIA2616E
AT-86
VEHICLE SPEED SENSOR MTR
VEHICLE SPEED SENSOR MTRPFP:24814
DescriptionBCS0010M
Vehicle speed sensor·MTR is built into speedometer assembly. Sensor functions is an auxiliary device to the
revolution sensor when it is malfunctioning. TCM will then use a signal sent from vehicle speed sensor·MTR.
CONSULT-II Reference ValueBCS0010N
On Board Diagnosis LogicBCS0010O
Diagnostic trouble code “VHCL SPEED SEN-MTR” with CONSULT-II or 2nd judgement flicker without CON-
SULT-II is detected when TCM does not receive the proper voltage signal from the sensor.
Possible CauseBCS0010P
Harness or connector
(Sensor circuit is open or shorted.)
Vehicle speed sensor
DTC Confirmation ProcedureBCS0010Q
CAUTION:
Always drive vehicle at a safe speed.
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm that the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Start engine and accelerate vehicle from 0 to 25 km/h (0 to 16
MPH).
4. If DTC is detected, go to AT- 8 8 , "
Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever position: “D” position
Vehicle speed: Higher than 25 km/h (16 MPH)
3. Perform self-diagnosis. Refer to AT- 7 6 , "
Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, go to AT- 8 8 , "
Diagnostic Procedure" .
Item name Condition Display value
VHCL/S SE-MTR During driving Approximately matches the speedometer reading.
BCIA0031E