2003 NISSAN TEANA brakes

MODEL J31 SERIES
2006 NISSAN EUROPE S.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION
F BRAKES
G STEERING H RESTRAINTS
I BODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
AT Automatic Transmission
CVT CVT
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio, Visual & Telephone System
ACS Auto Cruise Control System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
A
B
C
D
E
F
G
H
I
J
K
L
M

AT-3
D
E
F
G
H
I
J
K
L
MA
B
AT
CONSULT-II Reference Value .............................. 167
Diagnostic Procedure ........................................... 167
TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 168
Wiring Diagram — AT — NONDTC ...................... 168
A/T CHECK Indicator Lamp Does Not Come On . 173
Engine Cannot Be Started in “P” and “N” Position . 175
In “P” Position, Vehicle Moves Forward or Backward
When Pushed ....................................................... 176
In “N” Position, Vehicle Moves ............................. 176
Large Shock. “N” → “R” Position .......................... 177
Vehicle Does Not Creep Backward in “R” Position . 179
Vehicle Does Not Creep Forward in “D”, “3”, “2” or
“1” Position ........................................................... 181
Vehicle Cannot Be Started From D
1 ..................... 182
A/T Does Not Shift: D
1 → D2 or Does Not Kickdown:
D
4 → D2 ............................................................... 184
A/T Does Not Shift: D
2 → D3 ............................... 186
A/T Does Not Shift: D
3 → D4 ............................... 188
A/T Does Not Perform Lock-up ............................ 191
A/T Does Not Hold Lock-up Condition ................. 193
Lock-up Is Not Released ...................................... 195
Engine Speed Does Not Return To Idle (Light Brak-
ing D
4 → D3 ) ....................................................... 195
A/T Does Not Shift: D
4 → 33 , When A/T Selector
Lever “D” → “3” .................................................... 197
A/T Does Not Shift: 3
3 → 22 , When Selector Lever
“3” → “2” Position ................................................. 198
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position ................................................. 200
Vehicle Does Not Decelerate By Engine Brake (D
4
→ 3
3 ) ................................................................... 203
Vehicle Does Not Decelerate By Engine Brake (3
3
→ 2
2 ) ................................................................... 205
Vehicle Does Not Decelerate By Engine Brake (2
2
→ 1
1 ) ................................................................... 208
TCM Self-diagnosis Does Not Activate ................ 210
TRANSMISSION CONTROL MODULE ..................211
Removal and Installation ....................................... 211
SHIFT CONTROL SYSTEM ................................... 213
Control Device Removal and Installation ............. 213
Adjustment of A/T Position ................................... 215
Checking of A/T Position ...................................... 215
A/T SHIFT LOCK SYSTEM .................................... 216
Description ........................................................... 216
Shift Lock System Electrical Parts Location ......... 216
Wiring Diagram — AT — SHIFT ........................... 217
Shift Lock Control Unit Reference Values ............ 221
Component Inspection ......................................... 222
ON-VEHICLE SERVICE ......................................... 225
Control Valve Assembly and Accumulators .......... 225
Park/Neutral Position (PNP) Switch ..................... 230
Differential Side Oil Seal Replacement ................ 231
Revolution Sensor Replacement .......................... 233
Turbine Revolution Sensor (Power Train Revolution
Sensor) Replacement .......................................... 234
AIR BREATHER HOSE .......................................... 236
Removal and Installation [Air Breather Hose (Oil
Catch Tank to Air Duct)] ....................................... 236
Removal and Installation [Oil Catch Tank and Air Breather Hose (A/T assembly to Oil catch tank)] . 239
TRANSAXLE ASSEMBLY ......................................241
Removal and Installation ......................................241
OVERHAUL ............................................................246
Components .........................................................246
Oil Channel ...........................................................252
Locations of Adjusting Shims, Needle Bearings and
Thrust Washers ....................................................253
Locations of Snap Rings .......................................254
DISASSEMBLY .......................................................255
Disassembly .........................................................255
REPAIR FOR COMPONENT PARTS .....................272
Manual Shaft ........................................................272
Oil Pump ...............................................................275
Control Valve Assembly ........................................280
Control Valve Upper Body ....................................289
Control Valve Lower Body ....................................293
Reverse Clutch .....................................................296
High Clutch ...........................................................301
Forward and Overrun Clutches ............................307
Low & Reverse Brake ...........................................315
Rear Internal Gear, Forward Clutch Hub and Over-
run Clutch Hub ......................................................319
Output Shaft, Idler Gear, Reduction Pinion Gear and
Bearing Retainer ...................................................323
Band Servo Piston Assembly ...............................329
Final Drive ............................................................335
ASSEMBLY .............................................................339
Assembly (1) .........................................................339
Adjustment (1) ......................................................340
Assembly (2) .........................................................345
Adjustment (2) ......................................................352
Assembly (3) .........................................................355
SERVICE DATA AND SPECIFICATIONS (SDS) ....362
General Specifications ..........................................362
Vehicle Speed Which Gear Shifting Occurs .........362
Vehicle Speed at When Lock-up Occurs/Releases .362
Stall Revolution .....................................................363
Line Pressure .......................................................363
Adjusting shims, Needle Bearings, Thrust Washers
and Snap Rings ....................................................363
Control Valves ......................................................364
Accumulator ..........................................................365
Clutch and Brakes ................................................366
Final Drive ............................................................367
Planetary Carrier and Oil Pump ............................367
Input Shaft ............................................................367
Reduction Pinion Gear .........................................367
Band Servo ...........................................................368
Output Shaft .........................................................368
Bearing Retainer ...................................................368
Total End Play .......................................................368
Reverse Clutch End Play ......................................368
Removal and Installation ......................................368
Shift Solenoid Valves ............................................368
Solenoid Valves ....................................................368
A/T Fluid Temperature Sensor ..............................368
Revolution Sensor ................................................369

TROUBLE DIAGNOSIS
AT-39
D
E
F
G
H
I
J
K
L
MA
B
AT

Diagnostic Worksheet
1.❏ Read the Fail-safe and listen to customer complaints.AT- 3 4, AT- 3 8
2.❏ Check A/T fluidAT- 1 4❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform “STALL TEST” and “LINE PRESSURE TEST”.AT- 4 3
,
AT- 4 6
❏ “STALL TEST” — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ “LINE PRESSURE TEST” — Suspected parts:
4.❏ Perform “Road Test”.AT- 4 8
4-1.“Check Before Engine is Started”AT- 4 8
❏ AT-173, "A/T CHECK Indicator Lamp Does Not Come On" .
❏ Perform self-diagnostics. Enter checks for detected items. AT- 6 9
, AT- 7 6 .
❏ AT-133, "
CAN COMMUNICATION LINE" .
❏ AT-80, "
VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" .
❏ AT-86, "
VEHICLE SPEED SENSOR MTR" .
❏ AT-120, "
TURBINE REVOLUTION SENSOR" .
❏ AT-90, "
SHIFT SOLENOID VALVE A" .
❏ AT-95, "
SHIFT SOLENOID VALVE B" .
❏ AT-100, "
OVERRUN CLUTCH SOLENOID VALVE" .
❏ AT-105, "
TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-110, "
BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE)" .
❏ AT-116, "
ENGINE SPEED SIGNAL" .
❏ AT-136, "
A/T 1ST GEAR FUNCTION" .
❏ AT-140, "
A/T 2ND GEAR FUNCTION" .
❏ AT-143, "
A/T 3RD GEAR FUNCTION" .
❏ AT-146, "
A/T 4TH GEAR FUNCTION" .
❏ AT-151, "
A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-126, "
LINE PRESSURE SOLENOID VALVE" .
❏ AT-156, "
CONTROL UNIT (RAM)" .
❏ AT-157, "
CONTROL UNIT (ROM)" .
4-2.“Check at Idle”AT- 4 8
❏ AT-175, "Engine Cannot Be Started in “P” and “N” Position" .
❏ AT-176, "
In “P” Position, Vehicle Moves Forward or Backward When Pushed" .
❏ AT-176, "
In “N” Position, Vehicle Moves" .
❏ AT-177, "
Large Shock. “N” → “R” Position" .
❏ AT-179, "
Vehicle Does Not Creep Backward in “R” Position" .
❏ AT-181, "
Vehicle Does Not Creep Forward in “D”, “3”, “2” or “1” Position" .

TROUBLE DIAGNOSIS
AT-59
D
E
F
G
H
I
J
K
L
MA
B
AT

Slips/Will Not
EngageVehicle will not
run in “R” position
(but runs in “D”,
“3”, “2” and “1”
positions). Clutch
slips.
Very poor accel-
eration.ON vehicle1. A/T positionAT- 2 1 5
2. Stall testAT- 4 3
3. Line pressure testAT- 4 6
4. Line pressure solenoid valveAT- 1 2 6
5. Control valve assemblyAT- 2 2 5
OFF vehicle6. Reverse clutchAT- 2 9 6
7. High clutchAT- 3 0 1
8. Forward clutchAT- 3 0 7
9. Overrun clutchAT- 3 0 7
10. Low & reverse brakeAT- 3 1 5
Vehicle will not
run in “D”, “3” and
“2” positions (but
runs in “1” and
“R” positions).ON vehicle 1. A/T positionAT- 2 1 5
OFF vehicle 2. Low one-way clutchAT- 2 5 5
Vehicle will not
run in “D”, “3”, “2”
and “1” positions
(but runs in “R”
position). Clutch
slips.
Very poor accel-
eration.ON vehicle1. A/T fluid levelAT- 1 4
2. Stall testAT- 4 3
3. Line pressure testAT- 4 6
4. Line pressure solenoid valveAT- 1 2 6
5. Control valve assemblyAT- 2 2 5
6. N-D accumulatorAT- 2 2 5
OFF vehicle7. Reverse clutchAT- 2 9 6
8. High clutchAT- 3 0 1
9. Forward clutchAT- 3 0 7
10. Forward one-way clutchAT- 3 1 9
11. Low one-way clutchAT- 2 5 5
Clutches or
brakes slip some-
what in starting.ON vehicle1. A/T fluid levelAT- 1 4
2. A/T positionAT- 2 1 5
3. Accelerator pedal position sensor
EC-272*1, EC-652*2
4. Line pressure testAT- 4 6
5. Line pressure solenoid valveAT- 1 2 6
6. Control valve assemblyAT- 2 2 5
7. N-D accumulatorAT- 2 2 5
OFF vehicle8. Forward clutchAT- 3 0 7
9. Reverse clutchAT- 2 9 6
10. Low & reverse brakeAT- 3 1 5
11. Oil pumpAT- 2 7 5
12. Torque converterAT- 2 5 5
Items Symptom Condition Diagnostic item Reference page

AT-366
SERVICE DATA AND SPECIFICATIONS (SDS)

Clutch and BrakesBCS001P4
REVERSE CLUTCH
HIGH CLUTCH
FORWARD CLUTCH
OVERRUN CLUTCH
LOW & REVERSE BRAKE
Number of drive plates2
Number of driven plates2
Drive plate thickness mm (in)Standard 1.6 (0.063)
Allowable limit 1.4 (0.055)
Driven plate thickness mm (in) Standard 1.8 (0.070)
Clearance mm (in) Standard 0.5 - 0.8 (0.020 - 0.031)
Allowable limit 1.2 (0.047)
Number of drive plates3
Number of driven plates
8 (7
*1 +1*2 )
Drive plate thickness mm (in)Standard 1.6 (0.063)
Allowable limit 1.4 (0.055)
Driven plate thickness mm (in) Standard*1 *2
1.4 (0.055) 2.0 (0.079)
Clearance mm (in)Standard 1.8 - 2.2 (0.071 - 0.087)
Allowable limit 2.8 (0.110)
Number of drive plates4
Number of driven plates4
Drive plate thickness mm (in)Standard 1.6 (0.063)
Allowable limit 1.4 (0.055)
Driven plate thickness mm (in) Standard 1.8 (0.071)
Clearance mm (in)Standard 0.45 - 0.85 (0.0177 - 0.0335)
Allowable limit 1.65 (0.0650)
Number of drive plates3
Number of driven plates5
Drive plate thickness mm (in)Standard 1.6 (0.063)
Allowable limit 1.4 (0.055)
Driven plate thickness mm (in) Standard 1.6 (0.063)
Clearance mm (in)Standard 0.7 - 1.1 (0.028 - 0.043)
Allowable limit 1.7 (0.067)
Number of drive plates5
Number of driven plates5
Drive plate thickness mm (in)Standard 1.8 (0.071)
Allowable limit 1.6 (0.063)
Driven plate thickness mm (in) Standard 1.8 (0.071)
Clearance mm (in)Standard 1.7 - 2.1 (0.067 - 0.083)
Allowable limit 3.1 (0.122)

BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION BR
A
B
BR

BRAKE SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
BRAKE PEDAL .......................................................... 6
Inspection and Adjustment ....................................... 6
ADJUSTMENT ...................................................... 6
Removal and Installation .......................................... 7
COMPONENTS .................................................... 7
REMOVAL ............................................................. 7
INSPECTION AFTER REMOVAL ......................... 8
INSTALLATION ..................................................... 8
BRAKE FLUID ............................................................ 9
Checking Brake Fluid Level ..................................... 9
Drain and Refill ......................................................... 9
Bleeding Brake System .......................................... 10
BRAKE TUBE AND HOSE ........................................11
Hydraulic Circuit ...................................................... 11
Removal and Installation of Front Brake Tube and
Hose ....................................................................... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Removal and Installation of Rear Brake Tube and
Hose ....................................................................... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Inspection After Installation .................................... 13
BRAKE MASTER CYLINDER .................................. 14
On-Board Inspection .............................................. 14
LEAK INSPECTION ............................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14INSTALLATION ................................................... 14
Disassembly and Assembly .................................... 15
COMPONENTS ................................................... 15
MODELS WITHOUT VDC ................................... 16
MODELS WITH VDC .......................................... 18
BRAKE BOOSTER ................................................... 21
On-Board Inspection and Service ........................... 21
OPERATION CHECK .......................................... 21
AIR TIGHT CHECK ............................................. 21
Removal and Installation ........................................ 22
COMPONENTS ................................................... 22
REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 23
VACUUM LINES ....................................................... 24
Components ........................................................... 24
Removal and Installation ........................................ 24
Inspection ............................................................... 25
VISUAL INSPECTION ......................................... 25
CHECK VALVE INSPECTION ............................. 25
FRONT DISC BRAKE ............................................... 26
On-Board Inspection ............................................... 26
PAD WEAR INSPECTION ................................... 26
Components ........................................................... 26
Removal and Installation of Brake Pad .................. 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
Removal and Installation of Brake Caliper Assembly
... 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 29
Disassembly and Assembly of Brake Caliper
Assembly ................................................................ 29
DISASSEMBLY ................................................... 29
INSPECTION AFTER DISASSEMBLY ................ 30
ASSEMBLY ......................................................... 30
DISC ROTOR INSPECTION ............................... 32
BRAKE BURNISHING PROCEDURE ................. 32
REAR DISC BRAKE ................................................. 33
On-Board Inspection ............................................... 33

BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
I
J
K
L
M
SECTION BRC
A
B
BRC

BRAKE CONTROL SYSTEM
ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
Precautions for Brake Control .................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
SYSTEM DESCRIPTION ............................................ 5
System Diagram ....................................................... 5
Functions .................................................................. 5
ABS ....................................................................... 5
EBD ....................................................................... 6
Fail-Safe Function .................................................... 6
ABS, EBD SYSTEM .............................................. 6
Hydraulic Circuit Diagram ........................................ 6
CAN Communication ................................................ 7
SYSTEM DESCRIPTION ...................................... 7
TROUBLE DIAGNOSIS .............................................. 8
How to Perform Trouble Diagnosis For Quick and
Accurate Repair ....................................................... 8
INTRODUCTION ................................................... 8
DIAGNOSIS FLOW CHART ................................. 9
ASKING COMPLAINTS ...................................... 10
EXAMPLE OF DIAGNOSIS SHEET ................... 10
Component Parts Location ...................................... 11
Schematic .............................................................. 12
Wiring Diagram — ABS — ..................................... 13
Control Unit Input/Output Signal Specifications ..... 16
REFERENCE VALUE FROM CONSULT-II ......... 16
CONSULT-II Functions (ABS) ................................ 17
CONSULT-II MAIN FUNCTION ........................... 17
CONSULT-II SETTING PROCEDURE ................ 17
Self-Diagnosis ........................................................ 17
DESCRIPTION .................................................... 17
OPERATION PROCEDURE ............................... 17
ERASE MEMORY ............................................... 17
DISPLAY ITEM LIST ........................................... 18Data Monitor ........................................................... 19
OPERATION PROCEDURE ................................ 19
DISPLAY ITEM LIST ........................................... 19
Active Test .............................................................. 20
OPERATION PROCEDURE ................................ 20
TEST ITEM .......................................................... 21
For Fast and Accurate Diagnosis ........................... 22
PRECAUTIONS FOR DIAGNOSIS ..................... 22
Basic Inspection ..................................................... 22
BRAKE FLUID LEVEL, LEAKAGE AND BRAKE
PAD ..................................................................... 22
POWER SUPPLY CIRCUIT TERMINAL LOOSE-
NESS AND BATTERY ......................................... 22
INSPECTION OF ABS WARNING LAMP AND
BRAKE WARNING LAMP ................................... 23
TROUBLE DIAGNOSIS FOR SYSTEM .................... 24
Wheel Sensor System ............................................ 24
ABS Actuator and Electric Unit (Control Unit) 1 ..... 26
ABS Actuator and Electric Unit (Control Unit) Power
Supply and Ground Circuit ..................................... 26
ABS Actuator Relay or ABS Motor Relay Power Sys-
tem .......................................................................... 28
CAN Communication System ................................. 29
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 30
Excessive ABS Function Operation Frequency ...... 30
Unexpected Pedal Action ....................................... 30
Longer Stopping Distance ...................................... 31
ABS Function Does Not Operate ............................ 31
Pedal Vibration and ABS Operation Sound Occurs ... 31
WHEEL SENSORS ................................................... 33
Removal and Installation ........................................ 33
COMPONENTS ................................................... 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 33
SENSOR ROTOR ..................................................... 34
Removal and Installation ........................................ 34
FRONT ................................................................ 34
REAR .................................................................. 34

BRC-38
[VDC/TCS/ABS]
PRECAUTIONS

size), components related to brake (Pad, Rotor, Caliper, etc.), Components related to engine (Muffler,
ECM, etc.), Components related to body reinforcement (Roll bar, Tower bar, etc.).

Driving in the condition of breakage or excessive wear of the suspension, tires or components related to
the brakes may cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC
system may not operate properly.

When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.

When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp carves on a freeway), the VDC may not operate normally, or the VDC OFF indicator lamp and the
SLIP indicator lamp may turn on. However, this is not a incident if normal operation can be resumed after
restarting the engine.

Sudden turns (such as spin turns, acceleration turns), drifting, etc; when VDC function is OFF (VDC OFF
switch ON), may cause that the yaw rate/side/decel G sensor system indicate a incident. However this is
not a incident if normal operation can be resumed after restarting the engine.