
AT-86
VEHICLE SPEED SENSOR MTR
VEHICLE SPEED SENSOR MTRPFP:24814
DescriptionBCS0010M
Vehicle speed sensor·MTR is built into speedometer assembly. Sensor functions is an auxiliary device to the
revolution sensor when it is malfunctioning. TCM will then use a signal sent from vehicle speed sensor·MTR.
CONSULT-II Reference ValueBCS0010N
On Board Diagnosis LogicBCS0010O
Diagnostic trouble code “VHCL SPEED SEN-MTR” with CONSULT-II or 2nd judgement flicker without CON-
SULT-II is detected when TCM does not receive the proper voltage signal from the sensor.
Possible CauseBCS0010P
Harness or connector
(Sensor circuit is open or shorted.)
Vehicle speed sensor
DTC Confirmation ProcedureBCS0010Q
CAUTION:
Always drive vehicle at a safe speed.
If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait
at least 10 seconds before continuing.
After the repair, perform the following procedure to confirm that the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Start engine and accelerate vehicle from 0 to 25 km/h (0 to 16
MPH).
4. If DTC is detected, go to AT- 8 8 , "
Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever position: “D” position
Vehicle speed: Higher than 25 km/h (16 MPH)
3. Perform self-diagnosis. Refer to AT- 7 6 , "
Diagnostic Procedure Without CONSULT-II" .
4. If the check result is NG, go to AT- 8 8 , "
Diagnostic Procedure" .
Item name Condition Display value
VHCL/S SE-MTR During driving Approximately matches the speedometer reading.
BCIA0031E

ATC-2 Discharge Air Flow ................................................. 31
System Description ................................................. 32
SWITCHES AND THEIR CONTROL FUNCTION ... 32
CAN Communication System Description .............. 33
TROUBLE DIAGNOSIS ............................................ 34
CONSULT-II Function (BCM) .................................. 34
CONSULT-II BASIC OPERATION ....................... 34
DATA MONITOR .................................................. 34
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 35
WORK FLOW ...................................................... 35
SYMPTOM TABLE .............................................. 35
Component Parts and Harness Connector Location ... 36
ENGINE COMPARTMENT .................................. 36
PASSENGER COMPARTMENT .......................... 37
Schematic ............................................................... 38
Wiring Diagram — A/C — ....................................... 39
Auto Amp. Terminals and Reference Value ............ 44
PIN CONNECTOR TERMINAL LAYOUT ............ 44
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ........................ 44
Self-diagnosis Function .......................................... 46
DESCRIPTION .................................................... 46
FUNCTION CONFIRMATION PROCEDURE ...... 47
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................... 52
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................... 53
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION ................................................. 53
Operational Check .................................................. 54
CHECKING MEMORY FUNCTION ..................... 54
CHECKING BLOWER ......................................... 54
CHECKING DISCHARGE AIR ............................ 54
CHECKING INTAKE AIR ..................................... 54
CHECKING TEMPERATURE DECREASE ......... 54
CHECKING TEMPERATURE INCREASE .......... 55
CHECKING A/C SWITCH ................................... 55
CHECKING AUTO MODE ................................... 55
Power Supply and Ground Circuit for Auto Amp. ... 56
INSPECTION FLOW ........................................... 56
COMPONENT DESCRIPTION ............................ 57
DIAGNOSIS PROCEDURE FOR A/C SYSTEM ... 57
LAN System Circuit ................................................ 59
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT ... 59
Mode Door Motor Circuit ........................................ 63
INSPECTION FLOW ........................................... 63
SYSTEM DESCRIPTION .................................... 64
COMPONENT DESCRIPTION ............................ 65
DIAGNOSIS PROCEDURE FOR MODE DOOR
MOTOR ............................................................... 65
Air Mix Door Motor Circuit ...................................... 66
INSPECTION FLOW ........................................... 66
SYSTEM DESCRIPTION .................................... 67
COMPONENT DESCRIPTION ............................ 68
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR ............................................................... 68
Air Mix Door Motor PBR Circuit .............................. 68DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR PBR ....................................................... 68
Intake Door Motor Circuit ........................................ 69
INSPECTION FLOW ............................................ 69
SYSTEM DESCRIPTION ..................................... 70
COMPONENT DESCRIPTION ............................ 71
DIAGNOSIS PROCEDURE FOR INTAKE DOOR
MOTOR ................................................................ 71
Blower Motor Circuit ................................................ 72
INSPECTION FLOW ............................................ 72
SYSTEM DESCRIPTION ..................................... 73
COMPONENT DESCRIPTION ............................ 74
DIAGNOSIS PROCEDURE FOR BLOWER
MOTOR ................................................................ 74
COMPONENT INSPECTION ............................... 77
Magnet Clutch Circuit .............................................. 78
INSPECTION FLOW ............................................ 78
SYSTEM DESCRIPTION ..................................... 79
DIAGNOSIS PROCEDURE FOR MAGNET
CLUTCH .............................................................. 79
COMPONENT INSPECTION ............................... 83
Insufficient Cooling .................................................. 84
INSPECTION FLOW ............................................ 84
PERFORMANCE TEST DIAGNOSIS .................. 85
PERFORMANCE CHART .................................... 87
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE ................................................................... 88
Insufficient Heating ................................................. 91
INSPECTION FLOW ............................................ 91
Noise ....................................................................... 92
INSPECTION FLOW ............................................ 92
Self-diagnosis ......................................................... 94
INSPECTION FLOW ............................................ 94
Memory Function .................................................... 95
INSPECTION FLOW ............................................ 95
Ambient Sensor Circuit ........................................... 96
COMPONENT DESCRIPTION ............................ 96
AMBIENT TEMPERATURE INPUT PROCESS ... 96
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR .............................................................. 96
COMPONENT INSPECTION ............................... 98
In-vehicle Sensor Circuit ......................................... 99
COMPONENT DESCRIPTION ............................ 99
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ............................................................100
COMPONENT INSPECTION .............................101
Sunload Sensor Circuit .........................................102
COMPONENT DESCRIPTION ..........................102
SUNLOAD INPUT PROCESS ...........................102
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ............................................................102
COMPONENT INSPECTION .............................104
Intake Sensor Circuit .............................................105
COMPONENT DESCRIPTION ..........................105
DIAGNOSIS PROCEDURE FOR INTAKE SEN-
SOR ...................................................................105
COMPONENT INSPECTION .............................106

ATC-46
TROUBLE DIAGNOSIS
Self-diagnosis FunctionBJS000FX
DESCRIPTION
The self-diagnosis system diagnoses sensors, door motors, blower motor, etc. by system line. Refer to appli-
cable sections (items) for details. Shifting from usual control to the self-diagnosis system is accomplished by
starting the engine (turning the ignition switch ON) and pressing A/C switch for at least 5 seconds. The A/C
switch must be pressed within 10 seconds after starting the engine (ignition switch is turned ON). This system
will be canceled by either pressing AUTO switch or turning the ignition switch OFF. Shifting to the next step is
accomplished by means of pressing temperature control switch (driver side), as required.
Additionally sifting from STEP-5 to AUXILIARY MECHANISM is accomplished by means of pressing (fan)
control switch (UP).
SJIA1670E

ATC-48
TROUBLE DIAGNOSIS
6. STEP-4: OPERATION OF EACH DOOR MOTOR IS CHECKED
1. Press temperature control switch (UP, driver side).
2. Press (DEF) switch. Code No. of each door motor test is indi-
cated on the display.
>> GO TO 7.
7. CHECK ACTUATORS
Refer to the following chart and check discharge air flow, air temper-
ature, blower motor voltage and compressor operation.
Checks must be made visually, by listening the sound, or by touching air outlets with hand, etc. for improper
operation.
*1: FOOT position during automatic control. Refer to AT C - 5 3 , "
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER" .
OK or NG
OK >> GO TO 8.
NG >>
Air outlet does not change.
Go to Mode Door Motor Circuit. Refer to AT C - 6 3 , "
Mode Door Motor Circuit" .
Intake door does not change.
Go to Intake Door Motor Circuit. Refer to AT C - 6 9 , "
Intake Door Motor Circuit" .
Discharge air temperature does not change.
Go to Air Mix Door Motor Circuit. Refer to AT C - 6 6 , "
Air Mix Door Motor Circuit" .
Blower motor operation is malfunctioning.
Go to Blower Motor Circuit. Refer to AT C - 7 2 , "
Blower Motor Circuit" .
Magnet clutch does not engage.
Go to Magnet Clutch Circuit. Refer to AT C - 7 8 , "
Magnet Clutch Circuit" .
RHA495A
SJIA1002E
Code No. 41 42 43 44 45 46
Mode door position VENT B/L 1 B/L 2
FOOT
*1D/F DEF
Intake door position REC REC 20%FRE FRE FRE FRE
Air mix door position FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT
Blower motor voltage 5 V 12 V 8.5 V 8.5 V 8.5 V 12 V
Compressor ON ON OFF OFF ON ON

TROUBLE DIAGNOSIS
ATC-51
C
D
E
F
G
H
I
K
L
MA
B
AT C
14. CHECK MALFUNCTIONING DOOR MOTOR POSITION SWITCH
Mode and/or intake door motor PBR(s) is/are malfunctioning.
(If two or more mode or intake doors are out of order, corresponding code numbers blink respectively twice.)
*1: If mode door motor harness connector is disconnected, the following display pattern will appear.
31 → 32 → 33 → 34 → 35 → 36 → Return to 31
*2: If intake door motor harness connector is disconnected, the following display pattern will appear.
37 → 38 → 39 → Return to 37
*3: FOOT position during automatic control. Refer to AT C - 5 3 , "
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER" .
*4: AT C - 6 5 , "
DIAGNOSIS PROCEDURE FOR MODE DOOR MOTOR" .
*5: AT C - 7 1 , "
DIAGNOSIS PROCEDURE FOR INTAKE DOOR MOTOR" .
>> INSPECTION END
Code No. *1 *2Mode or intake door position Reference page
31 VENT
Mode door motor *4 32 B/L 1
33 B/L 2
34
FOOT
*3
35 D/F
36 DEF
37 FRE
Intake door motor *5 38 20% FRE
39 REC
RJIA0494E

ATC-52
TROUBLE DIAGNOSIS
AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER
The trimmer compensates for differences in range of ±3°C between temperature setting (displayed digitally)
and temperature felt by customer.
Operating procedures for this trimmer are as follows:
1. Begin Self-diagnosis STEP-5 mode. Refer to AT C - 4 6 , "
Self-diagnosis Function" .
2. Press fan control switch (UP) to set system in auxiliary mode.
3. Display shows “61” in auxiliary mechanism. It takes approximately 3 seconds to enable setting operation.
4. Press temperature control switch (driver side) as desired. Temperature will change at a rate of 0.5°C each
time a switch is pressed.
CAUTION:
A decimal point is not indicated during a setup of temperature compensation.
When battery cable is disconnected or battery voltage below 10 V, trimmer operation is canceled. Temperature
set becomes that of initial condition, i.e. 0°C.
PJIA0014E

TROUBLE DIAGNOSIS
ATC-53
C
D
E
F
G
H
I
K
L
MA
B
AT C
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 4 6 , "
Self-diagnosis Function" .
2. Press fan control switch (UP) to set system in auxiliary mode.
3. Display shows “61” in auxiliary mechanism. It takes approximately 3 seconds to enable setting operation.
4. Press mode switch as desired.
When battery cable is disconnected or battery voltage below 10 V, trimmer operation is canceled. Air distribu-
tion ratio set becomes that of initial condition.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port memory function at manual mode can be set.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 4 6 , "
Self-diagnosis Function" .
2. Press fan control switch (UP) to set system in auxiliary mode.
3. Display shows “61” in auxiliary mechanism.
4. Press the intake switch as desired.
When battery cable is disconnected or battery voltage below 10 V, memory function is canceled. Memory func-
tion set becomes that of initial condition.
SJIA1580E
LED status of intake switch Setting status
Setting changeover
method
REC FRE REC FRE
ON OFFManual REC status is memorized.
(Initial setting)AUTO control (Initial setting)
Intake SW: ON ON ON Manual REC status is memorized. Manual FRE status is memorized.
OFF ON AUTO control Manual FRE status is memorized.
OFF OFF AUTO control AUTO control

ATC-84
TROUBLE DIAGNOSIS
Insufficient CoolingBJS000G7
SYMPTOM: Insufficient cooling
INSPECTION FLOW
*1AT C - 4 7 , "FUNCTION CONFIRMA-
TION PROCEDURE", see No. 2 to 6.*2ATC-66, "
Air Mix Door Motor Circuit"*3ATC-87, "Test Reading"
*4AT C - 5 2 , "AUXILIARY MECHANISM:
TEMPERATURE SETTING TRIM-
MER"
*5ATC-47, "FUNCTION CONFIRMA-
TION PROCEDURE", see No. 13.*6ATC-59, "
LAN System Circuit"
*7AT C - 7 2 , "Blower Motor Circuit"*8ATC-78, "Magnet Clutch Circuit"*9ATC-85, "PERFORMANCE TEST
DIAGNOSIS"
*10AT C - 5 4 , "Operational Check"*11EM-14, "Checking Drive Belts" (QR
engine) or EM-128, "
Checking Drive
Belts" (VQ engine)*12EC-218, "
System Description" (QR
engine) or EC-575, "
System
Description" (VQ engine)
SJIA1652E