FSU-8
FRONT SUSPENSION ASSEMBLY
Removal and Installation BES0003N
REMOVAL
1. Remove cowl top panel and hood. Install engine slinger, and then hoist engine. (VQ35DE models) Refer
to EI-21, "
COWL TOP" , BL-13, "HOOD" .
2. Remove tires from vehicle.
3. Remove wheel sensor from steering knuckle. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
4. Remove torque member fixing bolts. Hang torque member in a place where it will not interfere with work.
Refer to BR-26, "
FRONT DISC BRAKE" .
NOTE:
Do not depress brake pedal while brake caliper is removed.
5. Remove undercover and splash guard.
6. Remove disc rotor. Refer to FA X - 5 , "
Removal and Installation" .
7. Remove the mounting nut on the upper side of stabilizer con-
necting rod, and then remove stabilizer connecting rod from strut
assembly. Refer to FSU-16, "
STABILIZER BAR" .
8. Remove fixing nuts and bolts with, and then remove steering
knuckle from strut assembly. Refer to FSU-10, "
Removal and
Installation" .
9. Remove cotter pin, then loosen hub lock nut.
10. Separate wheel hub and bearing assembly from drive shaft by
lightly tapping the end with a hammer (suitable tool) and a wood
block, and then remove lock nut.
CAUTION:
Do not place drive shaft joint at an extreme angle. Also be
careful not to overextend slide joint.
Do not allow drive shaft to hang down without support for
housing (or joint sub-assembly), shaft and the other parts.
NOTE:
Use a puller (suitable tool) if wheel hub and drive shaft cannot be separated even after performing the
above procedure.
11. Remove front exhaust tube. Refer to EX-2, "
EXHAUST SYSTEM" .
12. Remove heat insulator.(Except for QR20DE models)
1. Upper mounting plate 2. Mounting insulator 3. Mounting insulator bracket
4. Mounting bearing 5. Spring upper seat 6. Spring upper rubber seat
7. Coil spring 8. Lower spring seat 9. Bound bumper
10. Strut 11. Stabilizer clamp 12. Stabilizer bushing
13. Stabilizer bar 14. Stabilizer connecting rod 15. Strut assembly
16. Front axle assembly 17. Member stay 18. Transverse link
19. Front suspension member 20. Rebound stopper 21. Heat insulator (Except for QR20DE
models)
22. Damper assembly (For VQ35DE
models)
Refer to GI-10, "
Components" , for the symbols in the figure.
SEIA0370E
SEIA0411J
FRONT SUSPENSION ASSEMBLY
FSU-9
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13. Remove steering hydraulic piping bracket from front suspension member and rear engine mounting insu-
lator. Refer to PS-39, "
HYDRAULIC LINE" .
14. Set a jack under transaxle assembly.
15. Remove mounting bolts of front engine mounting bracket and front engine mounting insulator. Refer to
EM-223, "
ENGINE ASSEMBLY" .
16. Remove mounting bolts of rear engine mounting bracket and rear engine mounting insulator. Refer to EM-
223, "ENGINE ASSEMBLY" .
17. Remove steering gear mounting bolts and steering outer socket, and then hang steering gear on vehicle.
Refer to PS-17, "
COMPONENTS" .
18. Set a jack under front suspension member.
19. Remove mounting nuts on the front side and rebound stopper of front suspension member. Refer to FSU-
7, "Components" .
20. Remove mounting nut and bolts of member stay, then remove member stay from vehicle. Refer to FSU-7,
"Components" .
21. Gradually lower a jack to remove front suspension assembly.
INSTALLATION
Installation is the reverse order of the removal. For tightening torque, refer to FSU-7, "Components" .
NOTE:
Do not reuse non-reusable parts.
Perform final tightening of each of parts, under unladen conditions, which were removed when removing
front suspension assembly. Check the wheel alignment. Refer to FSU-5, "
Wheel Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking the wheel alignment for models with VDC.
Refer to BRC-40, "
Adjustment of Steering Angle Sensor Neutral Position" .
Check wheel sensor harness for proper connection. Refer to BRC-33, "WHEEL SENSORS" .
FSU-10
COIL SPRING AND STRUT
COIL SPRING AND STRUTPFP:55302
Removal and InstallationBES0003O
REMOVAL
1. Remove tires from vehicle.
2. Remove harness of wheel sensor from strut assembly. Refer to
BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove torque member fixing bolts. Hang torque member in a
place where it will not interfere with work. Refer to BR-26,
"FRONT DISC BRAKE" .
NOTE:
Do not depress brake pedal while brake caliper is removed.
4. Remove lock plate and brake hose from strut assembly. Refer to
BR-12, "
Removal and Installation of Front Brake Tube and
Hose" .
5. Remove disc rotor. Refer to FA X - 5 , "
Removal and Installation" .
6. Remove mounting nut of the upper side of stabilizer connecting
rod, and then remove stabilizer connecting rod from strut
assembly. Refer to FSU-16, "
STABILIZER BAR" .
7. Remove fixing nuts and bolts, and then remove steering knuckle
from strut assembly.
8. Remove mounting nuts of mounting insulator bracket, then
remove strut assembly from vehicle.
SEIA0369E
SGIA1758E
SEIA0370E
SEIA0411J
FSU-16
STABILIZER BAR
STABILIZER BARPFP:54611
Removal and InstallationBES0003R
REMOVAL
1. Remove tires from vehicle.
2. Remove steering gear assembly from vehicle. Refer to PS-17, "
POWER STEERING GEAR AND LINK-
AGE" .
3. Remove mounting nut on the lower side of stabilizer connecting
rod. Remove stabilizer connecting rod from stabilizer bar.
4. If necessary remove mounting nut on the upper side of stabilizer
connecting rod. Remove stabilizer connecting rod from strut.
5. Remove mounting bolts of stabilizer clamp, and then remove
stabilizer clamp and stabilizer bushing.
6. Remove stabilizer bar from vehicle.
INSPECTION AFTER REMOVAL
Check stabilizer bar, stabilizer connecting rod, stabilizer bushing, and stabilizer clamp for deformation, cracks,
and damage. Replace if there are.
INSTALLATION
Installation is the reverse order of the removal. For tightening torque refer to FSU-7, "Components" .
NOTE:
Do not reuse non-reusable parts.
Perform final tightening of each part under unladen conditions with tires on level ground if removing sus-
pension components. Check wheel alignment. Refer to FSU-5, "
Wheel Alignment Inspection" .
Adjust neutral position of steering angle sensor after wheel alignment inspection. Refer to BRC-40,
"Adjustment of Steering Angle Sensor Neutral Position" .
SEIA0375E
FRONT SUSPENSION MEMBER
FSU-17
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FRONT SUSPENSION MEMBERPFP:54401
Removal and InstallationBES0003S
REMOVAL
1. Remove cowl top panel and hood. Install engine slinger, and then hoist engine. (Models with VQ35DE)
Refer to EI-21, "
COWL TOP" , BL-13, "HOOD" .
2. Remove tires from the vehicle.
3. Remove undercover and splash guard.
4. Remove mounting nut on the lower side of stabilizer connecting
rod. Remove stabilizer connecting rod from stabilizer bar. Refer
to FSU-16, "
STABILIZER BAR" .
5. Remove fixing nut and bolt of transverse link ball joint, and then
remove transverse link from steering knuckle. Refer to FSU-14,
"TRANSVERSE LINK" .
6. Remove front exhaust tube. Refer to EX-2, "
EXHAUST SYS-
TEM" .
7. Remove heat insulator. (Except for QR20DE models)
8. Remove steering hydraulic piping bracket from front suspension
member and rear engine mounting insulator. Refer to PS-39,
"HYDRAULIC LINE" .
9. Set a jack under transaxle assembly.
10. Remove mounting bolts of front engine mounting bracket and front engine mounting insulator. Refer to
EM-223, "
ENGINE ASSEMBLY" .
11. Remove mounting bolts of rear engine mounting bracket and rear engine mounting insulator. Refer to EM-
223, "ENGINE ASSEMBLY" .
12. Remove steering gear mounting bolts, and then hang steering gear on vehicle. Refer to PS-17, "
POWER
STEERING GEAR AND LINKAGE" .
13. Set a jack under front suspension member.
14. Remove mounting nuts on the front side and rebound stopper of front suspension member.
15. Remove mounting nut and bolts of member stay, and then remove member stay. Refer to FSU-7, "
Com-
ponents" .
16. Gradually lower a jack to remove front suspension member, stabilizer bar and transverse link from vehicle
as a unit.
17. Remove front and rear engine mounting insulators from front suspension member. Refer to EM-223,
"ENGINE ASSEMBLY" .
18. Remove transverse link from front suspension member. Refer to FSU-14, "
TRANSVERSE LINK" .
19. Remove stabilizer bar from front suspension member.
INSPECTION AFTER REMOVAL
Check front suspension member for deformation, cracks, or other damage. Replace if there are.
INSTALLATION
Installation is the reverse order of the removal. For tightening torque, refer to FSU-7, "Components" .
NOTE:
Do not reuse non-reusable parts.
Perform final tightening of each of parts, under unladen conditions, which were removed when removing
front suspension member and transverse link. Check the wheel alignment. Refer to FSU-5, "
Wheel Align-
ment Inspection" .
Adjust neutral position of steering angle sensor after checking the wheel alignment for models with VDC.
Refer to BRC-40, "
Adjustment of Steering Angle Sensor Neutral Position" .
SEIA0375E
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
GENERAL INFORMATION
PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NATS (NISSAN ANTI-THEFT SYS-
TEM) ........................................................................ 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 4
OPERATION PROCEDURE ................................. 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 6
Precautions for Fuel ................................................. 6
QR20DE/VQ23DE ENGINE (REGULAR GASO-
LINE, UNLEADED PREMIUM GASOLINE REC-
OMMENDED) ........................................................ 6
VQ35DE ENGINE (PREMIUM GASOLINE) ......... 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 7
HOSE REMOVAL AND INSTALLATION ............... 7
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 8
HEALTH PROTECTION PRECAUTIONS ............. 8
Precautions for Air Conditioning ............................... 8
HOW TO USE THIS MANUAL ................................... 9
Description ............................................................... 9
Terms ....................................................................... 9
Units ......................................................................... 9
Contents ................................................................... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ........................... 11
DESCRIPTION ..................................................... 11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................ 11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 13How to Read Wiring Diagrams ............................... 15
HEALTH PROTECTION PRECAUTIONS ............. 8
SYMBOLS ........................................................... 10
DESCRIPTION .................................................... 17
Abbreviations .......................................................... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 24
WORK FLOW ...................................................... 24
INCIDENT SIMULATION TESTS ........................ 24
CIRCUIT INSPECTION ....................................... 27
Control Units and Electrical Parts ........................... 31
PRECAUTIONS .................................................. 31
CONSULT-II CHECKING SYSTEM .......................... 33
Description .............................................................. 33
Function and System Application ........................... 33
Nickel Metal Hydride Battery Replacement ............ 33
Checking Equipment .............................................. 34
CONSULT-II Start Procedure .................................. 34
CONSULT-II Data Link Connector (DLC) Circuit .... 35
INSPECTION PROCEDURE .............................. 35
CIRCUIT DIAGRAM ............................................... 36
LIFTING POINT ......................................................... 37
Commercial Service Tools ...................................... 37
Garage Jack and Safety Stand and 2-Pole Lift ....... 37
Board-On Lift .......................................................... 38
TOW TRUCK TOWING ............................................. 39
Tow Truck Towing ................................................... 39
TOWING AN AUTOMATIC TRANSAXLE
MODEL WITH THE FRONT WHEELS ON THE
GROUND ............................................................ 39
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 39
TIGHTENING TORQUE OF STANDARD BOLTS .... 40
Tightening Torque Table ......................................... 40
IDENTIFICATION INFORMATION ............................ 41
Model Variation ....................................................... 41
IDENTIFICATION NUMBER ................................ 41
IDENTIFICATION PLATE .................................... 42
ENGINE SERIAL NUMBER ................................ 42
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsBLS0005D
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel lines and connections for leaks
Engine oil level and oil leaks
Brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnables
Engine performance
MA-42
CHASSIS AND BODY MAINTENANCE
Checking Power Steering Fluid and LinesBLS00063
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:
Do not overfill.
Recommended fluid is DEXRONTM III type ATF or equiva-
lent.
Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.
Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsBLS00064
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B