2003 NISSAN ALMERA N16 transmission

AT-472
[ALL]
REPAIR FOR COMPONENT PARTS
INSPECTION
Low & Reverse Brake Snap Ring, Spring Retainer and Return Springs
●Check for deformation, fatigue or damage.
●If necessary, replace.
●When replacing spring retainer and return springs, replace them as a set.
Low & Reverse Brake Drive Plate
●Check facing for burns, cracks or damage.
●Measure thickness of facing.
●If not within wear limit, replace.
ASSEMBLY
1. Install D-ring and oil seal on piston.
●Take care with the direction of the oil seal.
●Apply ATF to both parts.
2. Stand transmission case.
3. Install piston assembly on transmission case while turning it
slowly.
●Apply ATF to inner surface of transmission case.
4. Install return springs and spring retainer on piston.Thickness of drive plate:
Standard value 2.0 mm (0.079 in)
Wear limit 1.8 mm (0.071 in)
SAT162D
SAT235DA
SAT239D
SAT241D

REPAIR FOR COMPONENT PARTS
AT-479
[ALL]
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2. Remove output shaft bearing with screwdrivers.
●Always replace bearing with a new one when removed.
●Do not damage output shaft.
3. Remove snap ring from bearing retainer.
4. Remove needle bearing from bearing retainer.
5. Remove idler gear bearing inner race from idler gear.
6. Remove idler gear bearing outer race from transmission case.
SAT645D
SAT646D
AAT539
SAT648D
AAT495

REPAIR FOR COMPONENT PARTS
AT-481
[ALL]
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●If not within allowable limit, replace bearing retainer.
ASSEMBLY
1. Press reduction pinion gear bearing on reduction pinion gear.
2. Install reduction pinion gear bearing outer race on transmission
case.
3. Press idler gear bearing inner race on idler gear.
4. Install idler gear bearing outer race on transmission case.Allowable limit:
0.25 mm (0.0098 in)
AAT688
SAT654D
AAT689
SAT901D

REPAIR FOR COMPONENT PARTS
AT-483
[ALL]
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Band Servo Piston AssemblyECS007TL
COMPONENT
DISASSEMBLY
1. Remove band servo piston snap ring.
2. Apply compressed air to oil hole in transmission case to remove
OD servo piston retainer and band servo piston assembly.
●Hold band servo piston assembly with a rag or nylon
waste.
3. Apply compressed air to oil hole in OD servo piston retainer to
remove O/D servo piston from retainer.
●Hold OD band servo piston while applying compressed
air.
SAT098K
SAT288D
SAT289D
SAT290DB

REPAIR FOR COMPONENT PARTS
AT-487
[ALL]
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5. Install band servo piston assembly to servo piston retainer by
pushing it inward.
6. Install D-ring to OD servo piston.
●Apply ATF to D-ring.
7. Install O-rings to OD servo piston retainer.
●Apply ATF to O-rings.
●Pay attention to position of each O-ring.
8. Install OD servo piston to OD servo piston retainer.
9. Install band servo piston assembly and second servo return
spring to transmission case.
●Apply ATF to O-ring of band servo piston and transmis-
sion case.
SAT303D
SAT596GB
SAT292DA
SAT306DA
SAT865H

AT-488
[ALL]
REPAIR FOR COMPONENT PARTS
10. Install OD servo piston assembly to transmission case.
●Apply ATF to O-ring of band servo piston and transmis-
sion case.
11. Install band servo piston snap ring to transmission case.
Final DriveECS007TM
COMPONENTS
DISASSEMBLY
1. Remove final gear.
AAT692
SAT288D
MCIB9024E
SMT505B

ASSEMBLY
AT-493
[ALL]
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ASSEMBLYPFP:00000
Assembly (1)ECS007TN
1. Install revolution sensor onto transmission case.
Always use new sealing parts.
2. Install differential side oil seals on transmission case and con-
verter housing, so that “A” and “B” are with in specification.
Unit: mm (in)
3. Install parking actuator support to transmission case.
●Pay attention to direction of parking actuator support.
4. Install parking pawl on transmission case and fix it with parking
shaft.
AAT695
AB
5.5 - 6.5 (0.217 - 0.256)−0.5 to 0.5 (−0.020 to 0.020)
MCIB9018E
SAT328D
SAT329D

AT-494
[ALL]
ASSEMBLY
5. Install return spring.
Adjustment (1)ECS007TO
DIFFERENTIAL SIDE BEARING PRELOAD
1. Install differential side bearing outer race without adjusting shim
on transmission case.
2. Install differential side bearing outer race on converter housing.
3. Place final drive assembly on transmission case.
4. Install transmission case on converter housing. Tighten trans-
mission case fixing bolts A and B to the specified torque. Refer
to AT-413, "
OVERHAUL" .
SAT330D
SAT947DA
SAT027D