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Fig. 5: Identifying Air Conditioning System Components And Replacements Location (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Page 4201 of 4500
2.INSPECT REFRIGERANT PRESSURE WITH MANIFOLD GAUGE SET
a. This is a method in which trouble is located by using a manifold gauge set. Read the manifold
gauge pressure when these conditions are established.
Test conditions:
Temperature at the air inlet with the switch set at RECIRC is 30 to 35°C (86 to 95°F)
Engine is running at 2,000 rpm
Blower speed control switch is at "HI"
Temperature control dial is at "COOL"
HINT:
It should be noted that the gauge indications may vary slightly due to ambient temperature
conditions.
1. Normally functioning refrigeration system
Gauge reading:
Low pressure side: 0.15 to 0.25 MPa (1.5 to 2.5 kgf/cm
2 )
High pressure side: 1.37 to 1.57 MPa (14 to 16 kgf/cm
2 )
Page 4216 of 4500
Fig. 31: Identifying Air Conditioning Panel Sub-Assy Components And Replacements
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
HINT:
Installation is in the reverse order of removal.
See COMPONENTS .
1.RESTORE SHIP MODE SETTING (W/ CD CHANGER) (See PRECAUTION
)
2.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See step 26 in
REPLACEMENT
)
3.REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER (See step 27 in
REPLACEMENT
)
4.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See step 4 in REPLACEMENT
)
5.CONFIRM SHIP MODE (W/ CD CHANGER) (See PRECAUTION
)
6.REMOVE TEMPERATURE CONTROL SWITCH ASSY
a. Using a screwdriver, release the 2 claws and remove the temperature control switch.
HINT:
Tape the screwdriver tip before use.
b. Employ the same manner described above to the other side.
c. Disconnect the connectors.
Page 4220 of 4500
Fig. 35: Removing Heater Control Base Brackets No. 1
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9.REMOVE AIR CONDITIONER CONTROL ASSEMBLY
a. Disconnect the connector.
b. Remove the 4 screws, release the 4 claws and remove the air conditioner control assembly.
Page 4221 of 4500
Fig. 36: Removing Air Conditioner Control Assembly
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10.REMOVE HEATER CONTROL HOUSING
a. Remove the 2 screws, release the 4 claws and remove the heater control housin
g.
Page 4224 of 4500
Fig. 39: Removing Heater Control Base Sub-Assy
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13.REMOVE AIR CONDITIONER PANEL SUB-ASSY
COMPONENTS
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Fig. 40: Identifying Air Conditioning Radiator Assy Components And Replacements (1 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Page 4226 of 4500
Fig. 41: Identifying Air Conditioning Radiator Assy Components And Replacements (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.