Page 3045 of 4500
22.REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSY LH
a. Remove the nut.
b. Slide the outside handle frame to remove it.
HINT:
Remove the outside handle frame through the service hole.
c. Remove the lock open rod from the outside handle frame.
Page 3047 of 4500
Fig. 61: Removing Lock Open Rod From Outside Handle Frame
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
23.REMOVE FRONT DOOR CHECK ASSY LH
a. Remove the cover.
b. Remove the bolt, 2 nuts and door check.
HINT:
Remove the door check through the service hole.
Fig. 62: Removing Front Door Check Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
24.REMOVE FRONT DOOR WEATHERSTRIP LH
a. Using a clip remover, disengage the clips and remove the weatherstrip.
HINT:
Page 3048 of 4500
If clips are damaged during removal, replace them.
25.INSTALL FRONT DOOR CHECK ASSY LH
a. Apply MP grease to the sliding areas of the door check.
b. Install the door check to the door panel with the 2 nuts.
Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf)
c. Apply adhesive to the threads of the bolt.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
d. Install the door check to the body panel with the bolt.
Torque: 27 N.m (275 kgf.cm, 20 ft.lbf)
e. Install the cover.
Fig. 63: Installing Front Door Check Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
26.INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSY LH
a. Install the lock open rod to the outside handle frame.
b. Install the frame with the nut.
Page 3052 of 4500
Fig. 66: Installing Handle
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
28.INSTALL FRONT DOOR LOCK ASSY LH
a. Appl
y MP grease to the sliding and rotating areas of the door lock.
Page 3053 of 4500
Fig. 67: Installing Front Door Lock Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Apply adhesive to the threads of the 3 screws.
Page 3054 of 4500
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
c. Using a T30 Torx° wrench, install the door lock with the 3 screws.
Torque: 5.5 N.m (56 kgf.cm, 49 in..lbf)
d. w/ Door closer:
Using a T30 Torx° wrench, install the 2 screws.
Torque: 5.5 N.m (56 kgf.cm, 49 in..lbf)
e. Connect the door lock connector.
Page 3056 of 4500
Fig. 68: Connecting Door Lock Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
29.INSTALL DOOR OUTSIDE HANDLE COVER ASSY
a. Using a T30 Torx° wrench, install the outside handle cover with the screw.
Torque: 5.5 N.m (56 kgf.cm, 49 in..lbf)
b. Install the hole plug.
Fig. 69: Installing Door Outside Handle Cover Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
30.INSTALL FRONT DOOR FRAME SUB-ASSY FRONT LOWER LH
a. Install the frame with the 2 bolts.
Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf)
Page 3099 of 4500
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Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
21.REMOVE REAR DOOR LOCK ASSY LH
a. Disconnect the door lock connector.
b. w/o Door closer:
Using a T30 Torx° wrench, remove the 3 screws and door lock.
c. w/ Door closer:
Using a T30 Torx° wrench, remove the 4 screws and door lock.
HINT:
Remove the door lock through the service hole.
HINT:
Remove the door lock through the service hole.