Page 3499 of 4500
Fig. 215: Removing Service Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
HINT:
<003a004b00480051000300550048005000520059004c0051004a00030057004b004800030046004400500056004b004400490057000f000300500044004e00480003005600580055004800030057004b0044005700030057004b0048000300570052005500
56004c005200510044004f0003005600530055004c0051004a[ force of the sub-gear has been
eliminated by the above operation.
c. Set the timing mark (1 dot mark) of the camshaft main gear at an angle of approximately 10° by
turnin
g the hexagon wrench head portion of the exhaust camshaft with a wrench.
Bolt length16 to 20 mm (0.63 to 0.79 in.)
Page 3505 of 4500
Fig. 221: Mounting Hexagon Wrench Head Portion Of Camshaft In A Vise
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Using SST, turn the sub gear clockwise and remove the service bolt.
SST 09960-10010 (09962-01000, 09963-00500)
Page 3511 of 4500
Fig. 227: Mounting Hexagon Wrench Head Portion Of Camshaft In A Vise
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. Using SST, align the holes of the driven main gear and sub gear by turning the sub gear clockwise.
Temporarily install a service bolt.
SST 09960-10010 (09962-01000, 09963-00500)
e. Ali
gn the gear teeth of the driven main gear and sub gear, and tighten the service bolt.
Page 3524 of 4500
Fig. 240: Removing Service Bolt
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15. Remove the service bolt.
12.INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSY
Page 3528 of 4500
Fig. 244: Removing Service Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
4.REMOVE CAMSHAFT TIMING PULLEY SUB-ASSY LH
a. Remove the 4 bolts and timing pulley.
5.REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSY
6.REMOVE NO.3 CAMSHAFT SUB-ASSY
Page 3529 of 4500
<0029004c004a00110003001500170018001d00030036004800570057004c0051004a00030037004c0050004c0051004a0003003000440055004e00030032004900030026004400500056004b004400490057000300300044004c00510003002a0048004400
55[
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
a. Bring the service bolt hole of the sub gear upward by turning the hexagon wrench head portion of
the exhaust camshaft with a wrench.
b. Secure the sub gear to the main gear with a service bolt.
RECOMMENDED SERVICE BOLT:
RECOMMENDED SERVICE BOLT
HINT:
When removin
g the camshaft, make sure that the torsional spring force of the sub gear has been
Thread diameter6mm
Thread pitch1.0 mm
Bolt length16 to 20 mm (0.63 to 0.79 in.)
Page 3542 of 4500
Fig. 258: Inserting Oil Seal Into Camshaft Timing Tube
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. Using SST, align the holes of the driven main gear and sub gear by turning the sub gear clockwise,
and temporarily install a service bolt.
SST 09960-10010 (09962-01000, 09963-00500)
e. Ali
gn the gear teeth of the driven main gear and sub gear, and tighten the service bolt.
Page 3554 of 4500
Fig. 270: Installing Camshaft Timing Pulley Sub-Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
o. Remove the service bolt.
12.INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSY