2003 DODGE RAM map sensor

INSTRUMENT CLUSTER C3 - WHITE 26 WAY
CAV CIRCUIT FUNCTION
1 M3 20 PK/DB CARGO LAMP DRIVER
2- -
3 M20 20BR COURTESY LAMP DRIVER
4 M11 20PK/LB COURTESY LAMP GROUND
5- -
6 Y165 20OR/YL PANEL LAMPS DRIVER
7- -
8 Y108 20VT/BR WIPER/TURN/BEAM SELECT SWITCH RETURN
9 Y167 20WT/DB HEADLAMP SWITCH RETURN
10 Y128 20DG/GY TRANS RANGE SENSOR ELECTRONIC CLUSTER 5
VOLT SUPPLY
11 Z202 20LB/BK GROUND
12 Z203 20VT/BK GROUND
13 Y105 20BK/RD FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
14 E1 20TN FUSED B(+)
15 P131 20RD/DG (ELECTRIC 4X4) HEATED SEAT SWITCH SUPPLY
16 Y189 20OR/BK (SLT+) PANEL LAMPS FEED
17 Y161 20OR/RD (ELECTRIC 4X4) PANEL LAMPS FEED
18 Y163 20OR/WT HEADLAMP SWITCH ILLUMINATION CONTROL
19 Y166 20OR/DB PANEL LAMPS DRIVER
20 - -
21 D25 20VT/YL PCI BUS
22 G11 20WT/LG PARK BRAKE SWITCH SENSE
23 Z106 20LG/BK GROUND
24 A51 16RD/WT IGNITION SWITCH OUTPUT (OFF-RUN-START)
25 Y107 20VT/RD FUSED IGNITION SWITCH OUTPUT (RUN-START)
26 M1 18PK FUSED B(+)
INTAKE AIR TEMPERATURE SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K4 18BK/LB SENSOR GROUND
2 K21 18BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
INTAKE AIR TEMPERATURE/MANIFOLD ABSOLUTE PRESSURE SENSOR (DIESEL)-4WAY
CAV CIRCUIT FUNCTION
A K55 18LB/WT MAP SENSOR SIGNAL
B K21 18BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
C K72 18DG/OR 5 VOLT SUPPLY
D K9 18LB 5 VOLT SUPPLY
DR8W-80 CONNECTOR PIN-OUTS 8W - 80 - 69

OUTPUT SPEED SENSOR (DIESEL)-2WAY
CAV CIRCUIT FUNCTION
1 T14 18LG/WT OUTPUT SPEED SENSOR SIGNAL
2 T13 18DB/BK SPEED SENSOR GROUND
OVERDRIVE SWITCH - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 T6 20OR/WT OVERDRIVE OFF SWITCH SENSE
2 Z71 20BK/TN GROUND
OVERHEAD MAP/READING LAMP (EXCEPT BASE) - NATURAL 3 WAY
CAV CIRCUIT FUNCTION
1 M11 20PK/LB COURTESY LAMP GROUND
2 F32 18RD/YL FUSED B(+)
3 M20 20BR COURTESY LAMP DRIVER
OXYGEN SENSOR 1/1 UPSTREAM - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A141 18DG/WT FUSED AUTO SHUT DOWN RELAY OUTPUT
1 K41 18BK/DG (NGC) O2 1/1 HEATER CONTROL
2 Z192 18BK/WT (NGC) GROUND
2 K199 18BR/VT OXYGEN SENSOR 1/1 HEATER CONTROL
3 K4 18BK/LB SENSOR GROUND
3 Y213 18PK/LB (NGC) O2 UPSTREAM RETURN
4 K99 18BR/OR (NGC) O2 1/1 SIGNAL
4 K41 18BK/DG OXYGEN SENSOR 1/1 SIGNAL
8W - 80 - 78 8W-80 CONNECTOR PIN-OUTSDR

POWERTRAIN CONTROL MODULE C2 (NGC) - GRAY 38 WAY
CAV CIRCUIT FUNCTION
1 K96 18TN/LB COIL CONTROL NO.6
2 K95 18TN/DG COIL CONTROL NO.5
3 K94 18TN/LG COIL CONTROL NO.4
4 K58 18BR/DB INJECTOR CONTROL NO.6
5 K38 18GY INJECTOR CONTROL NO.5
6 F888 18BR/PK (5.7L) ETC MOTOR (+) CONTROL
7 K93 18TN/OR COIL CONTROL NO.3
8- -
9 K92 18TN/PK COIL CONTROL NO.3
10 K91 18TN/RD COIL CONTROL NO.1
11 K14 18LB/BR INJECTOR CONTROL NO.4
12 K13 18YL/WT INJECTOR CONTROL NO.3
13 K12 18TN INJECTOR CONTROL NO.2
14 K11 18WT/DB INJECTOR CONTROL NO.1
15 K101 18WT (5.7L) TP SENSOR RETURN
16 - -
17 K299 18BR/WT (4.7L) O2 2/1 HEATER CONTROL
18 K41 18DK/DG O2 1/1 HEATER CONTROL
19 K20 18DG GEN FIELD CONTROL
20 K2 18TN/BK ECT SIGNAL
21 K22 18OR/DB TP NO.1 SIGNAL
22 - -
23 K1 18DG/RD MAP SIGNAL
24 Y205 18BR/WT (5.7L) KNOCK SENSOR NO.1 RETURN
25 K73 18YL/BK (5.7L) KNOCK SENSOR NO. 1 SIGNAL
26 K77 18BR/WT TRANSFER CASE POSITION SENSOR INPUT
27 K4 18BK/LB SENSOR GROUND
28 K60 18YL/BK (4.7L) IAC SIGNAL
28 K122 18DB/GY (5.7L) TP NO.2 SIGNAL
29 K7 18OR 5 VOLT SUPPLY
30 K21 18BK/RD IAT SIGNAL
31 K99 18BR/OR O2 1/1 SIGNAL
32 K902 18BR/DG O2 RETURN DOWNSTREAM
33 K241 18LG/RD (4.7L) O2 2/1 SIGNAL
34 K44 18TN/YL CMP SIGNAL
35 K24 18GY/BK CKP SIGNAL
36 K74 18BR/VT (5.7L) KNOCK SENSOR NO. 2 SIGNAL
37 Y206 18DB/VT (5.7L) KNOCK SENSOR NO.2 RETURN
38 K39 18GY/RD IAC CONTROL
38 F855 18OR/PK (5.7L) ETC MOTOR (-) CONTROL
8W - 80 - 90 8W-80 CONNECTOR PIN-OUTSDR

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Manifold Absolute Pressure Sensor
(5.9L)BK Left Front of Intake Manifold 8
Mode Door Actuator 1 BK Right Side of HVAC N/S
Mode Door Actuator 2 BK Right Side of HVAC N/S
Multi-Function Switch BK On Steering Column N/S
Natural Vacuum Leak Detection
AssemblyBK Rear of Transmission 18, 19
Output Speed Sensor DB Left Side of Transmission 11, 12, 14, 15
Overdrive Switch WT Center of Instrument Panel 37
Overhead Map/Reading Lamp
(Except Base)NAT Center of Headliner N/S
Oxygen Sensor 1/1 Upstream BK Left Front of Side of Transmission 11, 12, 14, 16
Oxygen Sensor 1/2 Downstream NAT Left Rear of Side of Transmission 11, 14, 16
Oxygen Sensor 2/1 Upstream BK Right Front Side of Transmission 11, 12, 14, 16, 17, 18,
19
Oxygen Sensor 2/2 Downstream BK Right Rear Side of Transmission 11, 12, 14, 16, 17, 18,
19
Park Brake Switch At Park Brake 26, 27
Park/Turn Signal Lamp-Left Front BK At Lamp 26, 30, 31
Park/Turn Signal Lamp-Right Front BK At Lamp 1, 25, 29
Passenger Airbag On/Off Switch Right Side of Instrument Panel 35, 37, 40
Passenger Blend Door Actuator
(Dual Zone)BK Right Side of HVAC N/S
Passenger Lumbar Switch At Passenger Seat N/S
Power Mirror-Left BK At Mirror 42
Power Mirror-Right BK At Mirror N/S
Power Outlet RD Center of Instrument Panel 37
Power Outlet-Console BK Center of Instrument Panel N/S
Power Seat Motor-Driver Front
VerticalRD At Driver Seat N/S
Power Seat Motor-Driver Horizontal BK At Driver Seat N/S
Power Seat Motor-Driver Rear
VerticalBK At Driver Seat N/S
Power Seat Switch-Driver BK At Driver Seat N/S
Power Seat Switch-Passenger BK At Passenger Seat N/S
Power Steering Pressure Switch BK Near Power Steering Pump 4, 5
Power Window Circuit Breaker Under Instrument Panel 33, 37, 39
Power Window Motor-Driver BK In Driver Door at Motor 42
Power Window Motor-Left Rear BK In Door at Motor 43
Power Window Motor-Passenger BK In Passenger Door at Motor N/S
Power Window Motor-Right Rear BK In Door at Motor 43
Power Window Switch-Left Rear BL In Door 43
Power Window Switch-Right Rear BL In Door 43
Powertrain Control Module C1 BK Right Rear Engine Compartment 21, 22, 23, 24
8W - 91 - 6 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONDR
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

(12) Disconnect heater hoses from heater core and
remove hose assembly.
(13) Disconnect throttle and speed control cables.
(14) Remove upper radiator hose from engine.
(15) Remove lower radiator hose from engine.
(16) Remove radiator/cooling module assembly.
(17) Disconnect the engine to body ground straps
at the left side of cowl.
(18) Disconnect the engine wiring harness at the
following points:
²Intake air temperature (IAT) sensor
²Fuel Injectors
²Throttle Position (TPS) Switch
²Idle Air Control (IAC) Motor
²Engine Oil Pressure Switch
²Engine Coolant Temperature (ECT) Sensor
²Manifold Absolute Pressure MAP) Sensor
²Camshaft Position (CMP) Sensor
²Coil Over Plugs
²Crankshaft Position Sensor
(19) Remove coil over plugs.
(20) Release fuel rail pressure.
(21) Remove fuel rail and secure away from
engine.
NOTE: It is not necessary to release the quick con-
nect fitting from the fuel supply line for engine
removal.
(22) Remove the PCV hose.
(23) Remove the breather hoses.
(24) Remove the vacuum hose for the power brake
booster.
(25) Disconnect knock sensors.
(26) Remove engine oil dipstick tube.
(27) Remove intake manifold.
(28) Install engine lifting fixture,special tool#8247,
using original fasteners from the removed intake
manifold, and fuel rail. Torque to factory specifica-
tions.
NOTE: Recheck bolt torque for engine lift plate
before removing engine.
(29) Secure the left and right engine wiring har-
nesses away from engine.
(30) Raise vehicle.
(31) Disconnect oxygen sensor wiring.
(32) Disconnect crankshaft postion sensor.
(33) Disconnect the engine block heater power
cable, if equipped.
(34) Disconnect the front propshaft at the front
differential and secure out of way.
NOTE: It is necessary to disconnect the front prop-
shaft for access to the starter and left side exhaust
flange.(35) Remove the starter.
(36) Remove the ground straps from the left and
right side of the block.
(37) Disconnect the right and left exhaust pipes at
the manifolds and from the crossover, and remove
from the vehicle.
NOTE: The exhaust clamps at the manifolds cannot
be reused. New clamps must be used or leaks may
occur.
(38) Remove the structural cover.
(39) Remove torque convertor bolts, and mark
location for reassembly.
(40) Remove transmission bellhousing to engine
bolts.
(41) Remove left and right engine mount thru
bolts.
(42) Lower the vehicle.
(43) Support the transmission with a suitable jack.
(44) Connect a suitable engine hoist to the engine
lift plate.
(45) Remove engine from vehicle.
INSTALLATION
(1) Position the engine in the vehicle.
(2) Install both left and right side engine mounts
onto engine.
(3) Raise the vehicle.
(4) Install the transmission bellhousing to engine
mounting bolts. Tighten the bolts to 41 N´m (30ft.
lbs.).
(5) Tighten the engine mount thru bolts.
(6) Install the torque convertor bolts.
(7) Connect the ground straps on the left and right
side of the engine.
(8) Install the starter.
(9) Connect the crankshaft position sensor.
(10) Install the engine block heater power cable, if
equipped.
CAUTION: The structural cover requires a specific
torque sequence. Failure to follow this sequence
may cause severe damage to the cover.
(11) Install the structural cover.
NOTE: New clamps must be used on exhaust man-
ifold flanges. Failure to use new clamps may result
in exhaust leaks.
(12) Install the left and right exhaust pipes.
(13) Connect the left and right oxygen sensors.
(14) Lower vehicle.
(15) Remove the engine lift plate.
(16) Connect the knock sensors.
DRENGINE - 3.7L 9 - 11
ENGINE - 3.7L (Continued)

(17) Connect the engine to body ground straps at
the left side of the cowl.
(18) Install the intake manifold.
(19) Install the engine oil dipstick tube.
(20) Install the power brake booster vacuum hose.
(21) Install the breather hoses.
(22) Install the PCV hose.
(23) Install the fuel rail.
(24) Install the coil over plugs.
(25) Connect the engine wiring harness at the fol-
lowing points:
²Intake air temperature (IAT) sensor
²Fuel Injectors
²Throttle Position (TPS) Switch
²Idle Air Control (IAC) Motor
²Engine Oil Pressure Switch
²Engine Coolant Temperature (ECT) Sensor
²Manifold Absolute Pressure MAP) Sensor
²Camshaft Position (CMP) Sensor
²Coil Over Plugs
²Crankshaft Position Sensor
(26) Reinstall the radiator/cooling module assem-
bly.
(27) Connect lower radiator hose.
(28) Connect upper radiator hose.
(29) Connect throttle and speed control cables.
(30) Install the heater hose assembly.
(31) Install coolant recovery bottle.
(32) Install the power steering pump.
(33) Install the generator.
(34) Install the A/C compressor.
(35) Install the drive belt.
(36) Install the fan shroud with the viscous fan
assembly.
(37) Install the radiator core support bracket.
(38) Install the air cleaner assembly.
(39) Refill the engine cooling system.
(40) Recharge the air conditioning.
(41) Install the hood.
(42) Check and fill engine oil.
(43) Connect the battery negative cable.
(44) Start the engine and check for leaks.SPECIFICATIONS
SPECIFICATIONS ± 3.7L ENGINE
DESCRIPTION SPECIFICATION
Engine Type 90É SOHC V-6 12-Valve
Displacement 3.7 Liters / 3700 cc
226 ( Cubic Inches)
Bore 93.0 mm (3.66 in.)
Stroke 90.8 mm (3.40 in.)
Compression Ratio 9.1:1
Horsepower 210 BHP @ 5200 RPM
Torque 225 LB-FT @ 4200 RPM
Lead Cylinder #1 Left Bank
Firing Order 1-6-5-4-3-2
CYLINDER BLOCK
Cylinder Block Cast Iron
Bore Diameter 93.0   .0075 mm
(3.6619   0.0003 in.)
Out of Round (MAX) 0.076 mm (0.003 in.)
Taper (MAX) 0.051 mm (0.002 in.)
PISTONS
Material Aluminum Alloy
Diameter 92.975 mm (3.6605 in.)
Weight 367.5 grams (12.96 oz)
Ring Groove Diameter
No. 1 83.73 - 83.13 mm
(3.296 - 3.273 in.)
No. 2 82.833 - 83.033 mm
(3.261 - 3.310 in.)
No. 3 83.88 - 84.08 mm
(3.302 - 3.310 in.)
PISTON PINS
Type Floating
Clearance In Piston 0.006 - 0.015 mm
(0.0002 - 0.0005 in.)
Diameter 24.017 - 24.020 mm
(0.9455 - 0.9456 in.)
PISTON RINGS
Ring Gap
Top Compression Ring 0.20 - 0.36 mm
(0.0079 - 0.0142 in.)
9 - 12 ENGINE - 3.7LDR
ENGINE - 3.7L (Continued)

INSPECTION
(1) Inspect oil drain plug and plug hole for
stripped or damaged threads. Repair as necessary.
(2) Inspect the oil pan mounting flange for bends
or distortion. Straighten flange, if necessary.
INSTALLATION
(1) Clean the oil pan gasket mating surface of the
bedplate and oil pan.
(2) Inspect integrated oil pan gasket, and replace
as necessary.
(3) Position the integrated oil pan gasket/windage
tray assembly.
(4) Install the oil pickup tube
(5) Install the mounting bolt and nuts. Tighten
nuts to 28 N´m (20 ft. lbs.).
(6) Position the oil pan and install the mounting
bolts. Tighten the mounting bolts to 15 N´m (11 ft.
lbs.) in the sequence shown (Fig. 75).
(7) Lower the engine into mounts using special
tool # 8534.
(8) Install both the left and right side engine
mount through bolts. Tighten the nuts to 68 N´m (50
ft. lbs.).
(9) Remove special tool # 8534.
(10) Install structural dust cover, if equipped.
(11) Install the front crossmember(Refer to 13 -
FRAME & BUMPERS/FRAME/FRONT CROSS-
MEMBER - INSTALLATION).
(12) Fill engine oil.
(13) Reconnect the negative battery cable.
(14) Start engine and check for leaks.
OIL PRESSURE SENSOR/
SWITCH
DESCRIPTION
The 3±wire, solid-state engine oil pressure sensor
(sending unit) is located in an engine oil pressure
gallery.
OPERATION
The oil pressure sensor uses three circuits. They
are:²A 5±volt power supply from the Powertrain Con-
trol Module (PCM)
²A sensor ground through the PCM's sensor
return
²A signal to the PCM relating to engine oil pres-
sure
The oil pressure sensor has a 3±wire electrical
function very much like the Manifold Absolute Pres-
sure (MAP) sensor. Meaning different pressures
relate to different output voltages.
A 5±volt supply is sent to the sensor from the PCM
to power up the sensor. The sensor returns a voltage
signal back to the PCM relating to engine oil pres-
sure. This signal is then transferred (bussed) to the
instrument panel on either a CCD or PCI bus circuit
(depending on vehicle line) to operate the oil pressure
gauge and the check gauges lamp. Ground for the
sensor is provided by the PCM through a low-noise
sensor return.
Fig. 75 Oil Pan Mounting Bolt Sequence
9 - 66 ENGINE - 3.7LDR
OIL PAN (Continued)

(2) Spray a small stream of water (spray bottle) at
the suspected leak area.
(3) If engine RPM'S change, the area of the sus-
pected leak has been found.
(4) Repair as required.
REMOVAL
(1) Disconnect negative cable from battery.
(2) Remove resonator assembly and air inlet hose.
(3) Disconnect throttle and speed control cables.
(4) Disconnect electrical connectors for the follow-
ing components: Refer to FUEL SYSTEM for compo-
nent locations.
²Manifold Absolute Pressure (MAP) Sensor
²Intake Air Temperature (IAT) Sensor
²Throttle Position (TPS) Sensor
²Coolant Temperature (CTS) Sensor
²Idle Air Control (IAC) Motor
(5) Disconnect vapor purge hose, brake booster
hose, speed control servo hose, positive crankcase
ventilation (PCV) hose.
(6) Disconnect generator electrical connections.
(7) Disconnect air conditioning compressor electri-
cal connections.(8) D
isconnect left and right radio suppressor straps.
(9) Disconnect and remove ignition coil towers.
(10) Remove top oil dipstick tube retaining bolt
and ground strap.
(11) Bleed fuel system. Refer to FUEL SYSTEM.
(12) Remove fuel rail.
(13) Remove throttle body assembly and mounting
bracket.
(14) Drain cooling system below coolant tempera-
ture level. Refer to COOLING SYSTEM.
(15) Remove the heater hoses from the engine
front cover and the heater core.
(16) Unclip and remove heater hoses and tubes
from intake manifold.
(17) Remove coolant temperature sensor. Refer to
FUEL SYSTEM.
(18) Remove intake manifold retaining fasteners in
reverse order of tightening sequence.
(19) Remove intake manifold.
INSTALLATION
(1) Install intake manifold gaskets.
(2) Install intake manifold.
(3) Install intake manifold retaining bolts and
tighten in sequence shown in to 12 N´m (105 in. lbs.)
(Fig. 90).
(4) Install left and right radio suppressor straps.
(5) Install throttle body assembly.
(6) Connect throttle cable and speed control cable
to throttle body.
(7) Install fuel rail.
(8) Install ignition coil towers.
Fig. 89 Intake Manifold
1 - THROTTLE BODY
2 - INTAKE MANIFOLD
3 - INTAKE PORT GASKETS
Fig. 90 Intake Manifold Tightening Sequence
9 - 72 ENGINE - 3.7LDR
INTAKE MANIFOLD (Continued)