2002 NISSAN TERRANO torque

g. Install and temporarily tighten bolts and tube brackets in their
proper locations.
Bolt length and location:
Bolt symbolqaqbqcqd
Bolt length mm (in)70
(2.76)50
(1.97)33
(1.30)27
(1.06)
2. Install solenoids.
a. Attach O-ring and install torque converter clutch solenoid valve
and side plates onto lower body.
b. Attach O-rings and install 3-unit solenoids assembly onto upper
body.
c. Attach O-ring and install line pressure solenoid valve onto
upper body.
3. Tighten all bolts.
SAT199BA
SAT200B
SAT150G
REPAIR FOR COMPONENT PARTS
Control Valve Assembly (Cont'd)
AT-143

IInsert oil pump assembly to the specified position in
transmission, as shown at left.
5. Install O-ring on input shaft.
IApply ATF to O-rings.
6. Install converter housing.
a. Apply recommended sealant (Nissan genuine part: KP610-
00250 or equivalent) to outer periphery of bolt holes in con-
verter housing.
IDo not apply too much sealant.
b. Apply recommended sealant (Nissan genuine part: KP610-
00250 or equivalent) to seating surfaces of bolts that secure
front of converter housing.
c. Install converter housing on transmission case.
7. Adjust brake band.
a. Tighten anchor end bolt to specified torque.
Anchor end bolt:
:4-6N×m
(0.4 - 0.6 kg-m, 35 - 52 in-lb)
b. Back off anchor end bolt two and a half turns.
SAT994A
SAT114B
SAT397C
SAT158G
SAT001B
ASSEMBLY
Assembly (2) (Cont'd)
AT-190

e. Install control valve assembly on transmission case.
f. Install connector tube brackets and tighten boltsq
AandqB.
ICheck that terminal assembly does not catch.
Bolt symbolmm (in)
qA33 (1.30)
q
B45 (1.77)
g. Install O-ring on oil strainer.
IApply petroleum jelly to O-ring.
h. Install oil strainer on control valve.
i. Securely fasten terminal harness with clips.
j. Install torque converter clutch solenoid valve and fluid tempera-
ture sensor connectors.
SAT353B
SAT221B
SAT009B
SAT010B
ASSEMBLY
Assembly (2) (Cont'd)
AT-192

10. Install oil pan.
a. Attach a magnet to oil pan.
b. Install new oil pan gasket on transmission case.
c. Install oil pan and bracket on transmission case.
IAlways replace oil pan bolts as they are self-sealing bolts.
IBefore installing bolts, remove traces of sealant and oil
from mating surface and thread holes.
ITighten four bolts in a criss-cross pattern to prevent dis-
location of gasket.
d. Tighten drain plug.
11. Install park/neutral position switch.
a. Check that manual shaft is in ª1º position.
b. Temporarily install park/neutral position switch on manual shaft.
c. Move manual shaft to ªNº.
d. Tighten bolts while inserting 4.0 mm (0.157 in) dia. pin vertically
into locating holes in park/neutral position switch and manual
shaft.
12. Install torque converter.
a. Pour ATF into torque converter.
IApproximately 2 liters (1-3/4 Imp qt) of fluid are required for
a new torque converter.
IWhen reusing old torque converter, add the same amount
of fluid as was drained.
SAT011B
NAT291
NAT292
NAT290
SAT428DA
ASSEMBLY
Assembly (2) (Cont'd)
AT-193

b. Install torque converter while aligning notches and oil pump.
c. Measure distance A to check that torque converter is in proper
position.
Distance ªAº:
26.0 mm (1.024 in) or more
SAT016B
SAT017B
ASSEMBLY
Assembly (2) (Cont'd)
AT-194

A/T Fluid Cooler
REMOVAL AND INSTALLATION
1. Remove front radiator grill. Refer to BT section (ªBODY ENDº).
2. Disconnect fluid hoses from fluid cooler unit.
3. Remove fluid cooler unit.
4. Remove fluid cooler bracket.
5. Remove clips securing fluid hose (cooler unit to radiator) and
loosen hose clamps, then remove the fluid hose.
6. Loosen clamps securing fluid hose (A/T assembly to fluid
cooler), then remove the fluid hose.
7. Remove bolts securing fluid cooler tube bracket.
8. Remove fluid hose with bracket.
Reverse the removal procedure to install the A/T fluid cooler
unit. Refer to the component drawing and specified tightening
torque.
Check A/T fluid level and refill if necessary. Refer to MA sec-
tion (ªCHASSIS AND BODY MAINTENANCEº).
NAT288
NAT289
A/T FLUID COOLER SYSTEM
AT-195

General Specifications
Applied model TD27ETi engine
Automatic transmission model RE4R01A
Transmission model code number 4GX07
Stall torque ratio 2.0 : 1
Transmission gear ratio
1st 2.785
2nd 1.545
Top 1.000
OD 0.694
Reverse 2.272
Recommended fluidGenuine Nissan ATF or equiva-
lent*1
Fluid capacity
(Imp qt)8.5 (7-1/2)
*1: Refer to MA section (ªFluids and Lubricantsº, ªRECOMMENDED
FLUIDS AND LUBRICANTSº).
Specifications and Adjustment
SHIFT SCHEDULE
Vehicle speed when shifting gears
Throttle positionVehicle speed km/h (MPH)
D1,D2D2,D3D3,D4D4,D3D3,D2D2,D112,11
Full throttle32-36
(20 - 23)66-74
(41 - 46)108 - 118
(68 - 74)103 - 113
(64 - 71)61-69
(38 - 43)27-31
(17 - 19)43-47
(27 - 29)
Half throttle30-34
(19 - 21)62-68
(39 - 43)82-92
(51 - 58)67-75
(42 - 47)26-32
(16 - 20)7-11
(4-7)43-47
(27 - 29)
Vehicle speed when performing and
releasing lock-up
Throttle
positionOverdrive con-
trol switch
[Shift position]Vehicle speed km/h (MPH)
Lock-up
ªONºLock-up
ªOFFº
Full throttleON
[D
4]121 - 129
(76 - 81)116 - 124
(73 - 78)
OFF
[D
3]74-82
(46 - 51)74-82
(46 - 51)
Half throttleON
[D
4]104 - 112
(65 - 70)93 - 101
(58 - 63)
OFF
[D
3]74-82
(46 - 51)74-82
(46 - 51)
STALL REVOLUTION
Stall revolution rpm 2,450 - 2,700
LINE PRESSURE
Engine speed
rpmLine pressure kPa (bar, kg/cm2, psi)
D, 2 and 1 positions R position
Idle422 - 461
(4.22 - 4.61,
4.3 - 4.7,
61 - 67)589 - 627
(5.89 - 6.27,
6.01 - 6.40,
85.4 - 90.9)
Stall1,020 - 1,098
(10.20 - 10.98,
10.4 - 11.2,
148 - 159)1,422 - 1,500
(14.22 - 15.00,
14.5 - 15.3,
206 - 218)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-196

RETURN SPRINGSUnit: mm (in)
PartsItem
Part No. Free length Outer diameter
Control
valveUpper
bodyTorque converter relief valve
springq
131742-41X23 38.0 (1.496) 9.0 (0.354)
Pressure regulator valve
springq
231742-41X24 44.02 (1.7331) 14.0 (0.551)
Pressure modifier valve
springq
331742-41X19 31.95 (1.2579) 6.8 (0.268)
Accumulator control valve
springÐÐÐÐ
Shuttle shift valve D springq
431762-41X01 25.0 (0.984) 7.0 (0.276)
4-2 sequence valve springq
531756-41X00 29.1 (1.146) 6.95 (0.2736)
Shift valve B springq
631762-41X01 25.0 (0.984) 7.0 (0.276)
4-2 relay valve springq
731756-41X00 29.1 (1.146) 6.95 (0.2736)
Shift valve A springq
831762-41X01 25.0 (0.984) 7.0 (0.276)
Overrun clutch control valve
springq
931762-41X03 23.6 (0.929) 7.0 (0.276)
Overrun clutch reducing
valve springq
1031742-41X20 32.5 (1.280) 7.0 (0.276)
Shuttle shift valve S springq
1131762-41X04 51.0 (2.008) 5.65 (0.2224)
Pilot valve springq
1231742-41X13 25.7 (1.012) 9.0 (0.354)
Torque converter clutch con-
trol valve springq
1331742-41X22 18.5 (0.728) 13.0 (0.512)
Lower
bodyModifier accumulator
piston springq
131742-27X70 31.4 (1.236) 9.8 (0.386)
1st reducing valve springq
231756-41X05 25.4 (1.000) 6.75 (0.2657)
3-2 timing valve springq
331742-41X06 23.0 (0.906) 6.7 (0.264)
Servo charger valve springq
431742-41X06 23.0 (0.906) 6.7 (0.264)
Reverse clutch 16 pcs 31521-41X02 (Assembly) 19.69 (0.7752) 11.6 (0.457)
High clutch 10 pcs 31521-41X03 (Assembly) 24.2 (0.953) 11.6 (0.457)
Forward clutch
(Overrun clutch)20 pcs 32521-41X00 (Assembly) 35.77 (1.4083) 9.7 (0.382)
Low & reverse
brake18 pcs 31655-41X00 (Assembly) 22.3 (0.878) 11.2 (0.441)
Band servoSpringq
A31605-41X05 45.6 (1.795) 34.3 (1.350)
Springq
B31605-41X00 53.8 (2.118) 40.3 (1.587)
Springq
C31605-41X01 29.7 (1.169) 27.6 (1.087)
AccumulatorAccumulatorq
A31605-41X02 43.0 (1.693) 18.0 (0.709)
Accumulatorq
B31605-41X10 66.0 (2.598) 20.0 (0.787)
Accumulatorq
C31605-41X09 45.0 (1.772) 29.3 (1.154)
Accumulatorq
D31605-41X06 58.4 (2.299) 17.3 (0.681)
ACCUMULATOR O-RING
AccumulatorDiameter mm (in)
qAqBqCqD
Small diameter end 29 (1.14) 32 (1.26) 45 (1.77) 29 (1.14)
Large diameter end 45 (1.77) 50 (1.97) 50 (1.97) 45 (1.77)
SERVICE DATA AND SPECIFICATIONS (SDS)
Specifications and Adjustment (Cont'd)
AT-197