4B2±113
DRIVE LINE CONTROL SYSTEM (TOD)
StepActionYe sNo
11. Turn on the starter switch.
Is any of the trouble codes 41 (P1741), 42 (P1773), 43 (P1743)
and 55 (P1755) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 2
2Is any of the trouble codes 13 (P1735), 14 (P1731), 15 (P1736),
16 (P1737), 24 (P1733), and 27 (P1738) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 3
3Is the trouble code 17 (P1774) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 4
41. Turn on the starter switch.
2. The car stops, engine speed is less than 1500 rpm, the AT
selector is N position, and select the TOD switch to the 4L
position.
Do the front lamp and rear lamp in the indicator blink?
Go to Step 5
Examine the
trouble based on
ªTrouble
Diagnosis
Depending on the
Status of TOD
Indicatorº.
51. Step on the brake pedal.
Is the transfer changed to the 4L mode?The phenomenon
is not
reproduced.
Refer to
ªTrouble
intermittently
observedº.
Go to Step 6
6When the vehicle is moved forth and back, is the transfer changed
to the 4L mode?The phenomenon
is not
reproduced.
Refer to
ªTrouble
intermittently
observedº.
Go to Step 7
7Does the continuity corresponding to the encoder position
between the terminals comply with the 4L position in the following
table (continuity)?Examine the
trouble based on
ªTrouble
diagnosis
Depending on
The Status of
TOD Indicatorº.
Go to Step 8
81. Step on the brake pedal.
Is the battery voltage observed between the terminal 37 and 47?
Go to Step 10Go to Step 9
91. Turn off the starter switch.
2. Disconnect the ECU connector (C±37) and the brake switch
connector (I±31).
Is there the continuity between the connector terminal (C±37) 15
and (I±31) 4?The brake switch
is abnormal.
Repair or replace
the brake switch.
Go to
Step 13
Repair the
harness.
Go to
Step 13
101. Select the AT selector to the N position.
Is the voltage between the terminals ranged within the following
table (voltage)?
Go to Step 12Go to Step 11
111. Turn off the starter switch.
2. Disconnect the ECU connector (C±37).
3. Disconnect the AT mode switch connector (E±41).
Is there the continuity between the following connector terminals?
(C±37)6 and (E±41)8 (C±37)19 and (E±41)7 (C±37)5 and
(E±41)6
Repair or replace
the AT mode
switch.
Go to
Step 13
Repair the circuit
which has no
continuity.
Go to
Step 13
DRIVE LINE CONTROL SYSTEM (TOD) 4B2±116
StepActionYe sNo
11. Turn on the starter switch.
Is any of the trouble codes 41 (P1741), 42 (P1773), 43 (P1743)
and 55 (P1755) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 2
2Is any of the trouble codes 13 (P1735), 14 (P1731), 15 (P1736),
16 (P1737), 24 (P1733), and 27 (P1738) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 3
3Is the trouble code 17 (P1774) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 4
41. Turn on the starter switch.
2. The car stops, engine speed is less than 1500 rpm, the AT
selector is N position, and select the TOD switch to the TOD
position.
Do the front, rear, and AUTO lamps in the indicator blink?
Go to Step 5
Examine the
trouble based on
ªTrouble
Diagnosis
Depending on the
Status of TOD
Indicatorº.
51. Step on the brake pedal.
Is the transfer changed to the TOD mode?The phenomenon
is not
reproduced.
Refer to
ªTrouble
intermittently
observedº.
Go to Step 6
6When the vehicle is moved forth and back, is the transfer changed
to the TOD mode?The phenomenon
is not
reproduced.
Refer to
ªTrouble
intermittently
observedº.
Go to Step 7
7Is the continuity corresponding to the encoder position between
the terminals ranged within the any case (case 1, 2 and 3) of TOD
position in the following table (continuity)?Examine the
trouble based on
ªTrouble
diagnosis
Depending on
The Status of
TOD Indicatorº.
Go to Step 8
81. Step on the brake pedal.
Is the battery voltage observed between the terminal 37 and 47?
Go to Step 10Go to Step 9
91. Turn off the starter switch.
2. Disconnect the ECU connector (C±37) and the brake switch
connector (I±31).
Is there the continuity between the connector terminal (C±37) 15
and (I±31) 4?The brake switch
is abnormal.
Repair or replace
the brake switch.
Go to
Step 13
Repair the
harness.
Go to
Step 13
101. Select the AT selector to the N position.
Is the voltage between the terminals ranged within the following
table (voltage)?
Go to Step 12Go to Step 11
111. Turn off the starter switch.
2. Disconnect the ECU connector (C±37) and brake switch
connector (I±31).
3. Disconnect the AT mode switch connector (E±41).
Is there the continuity between the following connector terminals?
(C±37)6 and (E±41)8 (C±37)19 and (E±41)7 (C±37)5 and
(E±41)6
Repair or replace
the AT mode
switch.
Go to
Step 13
Repair the circuit
which has no
continuity.
Go to
Step 13
5A±37
BRAKE CONTROL SYSTEM
Diagnostic Trouble Codes (DTCs)
When the warning light in the meter remains ON, the
EHCU stores the fault identification and disables the
ABS.
How to display and erase DTCs:
NOTE:
DTCs can be displayed also by TECH 2. Use
ªDiagnostic Trouble Codesº mode.1. How to start DTC display:
Confirm that the vehicle has come to a complete
stop (with the wheels standing still) and that the
brake pedal is not depressed. (Unless these two
condition are satisfied, DTC display cannot be
started.)
With IGN OFF, connect #12 terminal with #4
terminal or # 5 terminal (GND) . Then turn IGN ON.
The DLC is located behind the driver side kick panel
350R200001
Keep #12 terminal connected with #4 terminal or # 5
terminal (GND) during DTC display. (If #12 terminal
is separated from #4 terminal or # 5 terminal (GND)
during display, display will stop.)
2. DTC display:
DTC is displayed by blinking warning light.
Double-digit display.
First, normal DTC 12 is displayed three times and
then any other DTCs are displayed three times. (If
no other DTCs have been stored, the display of DTC
12 will be repeated.)3. How to erase code:
Conduct brake switch ON/OFF operation 6 or more
times within 3 seconds of self-diagnosis startup.
The code cannot be erased if more than 3 seconds
have passed since self-diagnosis startup, or if
self-diagnosis has started with brake switched on
(brake pedaled).
B05RW005
5C±3 POWER±ASSISTED BRAKE SYSTEM
The master cylinder contains two pistons that supply the
hydraulic pressure for a dual±circuit braking system. The
primary piston provides the fluid pressure to the front
brakes, while the secondary piston provides the fluid
pressure to the rear brakes. If the pressure is lost from
either system, the remaining system will function to stop
the vehicle.CAUTION:
1. The master cylinder is not repairable. If found
defective, it must be replaced as a complete
assembly.
2. If any hydraulic component is removed or
disconnected, it may be necessary to bleed all or
part of the brake system. (Refer to
Bleeding Brake
Hydraulic System
in this section.)
3. The torque values specified are for dry,
unlubricated fasteners.
4. Perform service operations on a clean bench free
from all mineral oil materials.
Brake Booster
331RS001
This booster is a tandem vacuum unit with a diaphragm
effective diameter 205mm (8.072 in) + 230mm (9.056 in).
In normal operating mode, with the service brakes in the
released position, the tandem vacuum booster operates
with vacuum on both sides of its diaphragms. When the
brakes are applied, air at atmospheric pressure is
admitted to both sides of the diaphragm to provide the
power assist. When the service brake is released, the
atmospheric air is shut off from both sides of the
diaphram. The air is then drawn from the booster through
the vacuum check valve to the vacuum source.CAUTION:
1. If any hydraulic component is removed or
disconnected, it may be necessary to bleed all or
part of the brake system.
2. The torque values specified are for dry,
unlubricated fasteners.
3. The vacuum booster is not repairable and must be
replaced as complete assembly.
5C±5 POWER±ASSISTED BRAKE SYSTEM
Leading/Trailing Drum Brakes (4y2 Model)
A05RS003
This drum brake assembly is a leading/trailing shoe
design. Both brake shoes are held against the wheel
cylinder pistons by the upper return spring and to the fixed
anchor plate by the lower return spring. When the brakes
are applied, the wheel cylinder pistons expand pushing
both shoes out contact the drum.
With forward wheel rotation, the forward brake shoe will
wrap into the drum and becomes self-energized.
With reverse wheel rotation, the rear brake shoe is
self-energized. Force from the brake shoes is transferred
to the anchor plate through the braking plate to the axle
flange. Adjustment is automatic and occurs on any
service brake application. Also, with leading/trailing
brakes, it is normal for the front shoe to wear at a faster
rate than the rear shoe.
5C±63 POWER±ASSISTED BRAKE SYSTEM
The master cylinder contains two pistons that supply the
hydraulic pressure for a dual±circuit braking system. The
primary piston provides the fluid pressure to the front
brakes, while the secondary piston provides the fluid
pressure to the rear brakes. If the pressure is lost from
either system, the remaining system will function to stop
the vehicle.CAUTION:
1. If any hydraulic component is removed or
disconnected, it may be necessary to bleed all or
part of the brake system. (Refer to
Bleeding Brake
Hydraulic System
in this section.)
2. The torque values specified are for dry,
unlubricated fasteners.
3. Perform service operations on a clean bench free
from all mineral oil materials.
Brake Booster
331R200001
This booster is a tandem vacuum unit with a diaphragm
effective diameter 205mm + 230mm (8.07in + 9.06in). In
normal operating mode, with the service brakes in the
released position, the tandem vacuum booster operates
with vacuum on both sides of its diaphragms. When the
brakes are applied, air at atmospheric pressure is
admitted to both sides of the diaphragm to provide the
power assist. When the service brake is released, the
atmospheric air is shut off from both sides of the
diaphram. The air is then drawn from the booster through
the vacuum check valve to the vacuum source.CAUTION:
1. If any hydraulic component is removed or
disconnected, it may be necessary to bleed all or
part of the brake system.
2. The torque values specified are for dry,
unlubricated fasteners.
3. The vacuum booster is not repairable and must be
replaced as complete assembly.
5C±65 POWER±ASSISTED BRAKE SYSTEM
Leading/Trailing Drum Brakes (4y2 Model)
A05RS003
This drum brake assembly is a leading/trailing shoe
design. Both brake shoes are held against the wheel
cylinder pistons by the upper return spring and to the fixed
anchor plate by the lower return spring. When the brakes
are applied, the wheel cylinder pistons expand pushing
both shoes out contacting the drum.
With forward wheel rotation, the forward brake shoe will
wrap into the drum and becomes self-energized.
With reverse wheel rotation, the rear brake shoe is
self-energized. Force from the brake shoes is transferred
to the anchor plate through the braking plate to the axle
flange. Adjustment is automatic and occurs on any
service brake application. Also, with leading/trailing
brakes, it is normal for the front shoe to wear at a faster
rate than the rear shoe.
5D1±2
PARKING BRAKE SYSTEM (4x4 Model)
Operation
When pulled in the direction ªAº, the parking lever presses
the secondary shoe against the brake drum using the
lever/shoe joint ªBº as a fulcrum and pushes the strut in
the direction ªCº. The strut ,in turn, presses the primary
shoe against the brake drum. Counter force ªDº to the
primary shoe is transmitted again to the secondary shoe
through the fulcrum ªBº. The secondary shoe contacts the
drum thereby producing braking effect. Clearance which
may result from worn parking brake shoe lining can be
adjusted by turning the adjusting screw. Refer to
Parking
Brake Adjustment
in this Section.
A05RS002
Legend
(1) Direction ªAº
(2) Lever/Shoe Joint ªBº as a fulcrum
(3) Direction ªCº
(4) Counter Force ªDº
(5) Parking Lever
(6) Secondary Shoe
(7) Adjusting Screw Notch(8) Parking Cable Guide
(9) Primary Shoe
(10) Strut
(11) Shoe Expanding Direction
(12) Parking Brake Cable Guide
(13) Adjusting Hole Plug
(14) Adjusting Screw Notch