6E±167
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Exhaust leaks ± An exhaust leak may cause outside air
to be pulled into the exhaust gas stream past the
HO2S, causing the system to appear lean. Check for
exhaust leaks that may cause a false lean condition to
be indicated.
MAF sensor ± The system can go lean if the MAF
sensor signal indicates an engine airflow
measurement that is not correct. Disconnect the MAF
sensor to see if the lean condition is corrected. If so,
replace the MAF sensor.
Fuel contamination ± Water, even in small amounts,
can be delivered to the fuel injectors. The water can
cause a lean exhaust to be indicated. Excessive
alcohol in the fuel can also cause this condition. Refer
to
Fuel System Diagnosis for the procedure to check
for fuel contamination.If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to step numbers on the diagnostic
chart.
3. DTC P0131 failing during operation may indicate a
condition described in the ªDiagnostic Aidsº above.
If the DTC P0131 test passes while the Failure
Records conditions are being duplicated, an
intermittent condition is indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0131 ±HO2S Circuit Low Voltage Bank 1 Sensor 1
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at normal operating temperature.
3. Operate the vehicle within the parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
4. Using a Tech 2, monitor Bank 1 HO2S 1 voltage.
Does the Bank 1 HO2S 1 voltage remain below the
specified value?
22 mVGo to Step 4Go to Step 3
31. Ignition ªONº, engine ªOFFº, review and record
Tech 2 Failure Records data and note parameters.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor ªDTCº info for DTC P0131
until the DTC P0131 test runs.
Note test result.
Does Tech 2 indicate DTC P0131 failed this ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Turn the ignition ªOFFº.
2. Disconnect the PCM.
3. Check the Bank 1 HO2S 1 high and low circuits for a
short to ground or a short to the heater ground
circuit.
Are the Bank 1 HO2S 1 signal circuits shorted to
ground?
ÐGo to Step 5Go to Step 6
5Repair the Bank 1 HO2S 1 signal circuit.
Is the action complete?
ÐVerify repairÐ
61. Turn the ignition ªOFFº, HO2S 1 and PCM
disconnected.
2. Check for short circuit between the high and low
signal circuits.
Was there continuity between the high and low circuits?
ÐGo to Step 7Go to Step 8
7Repair the short between the high and low circuits.
Is the action complete?
ÐVerify repairÐ
6E±183
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
compensate for some decrease. However, if fuel
pressure is too low, a DTC P0137 may be set. Refer
to
Fuel System Diagnosis.
Lean injector(s) ± Perform ªInjector Balance Testº.
Vacuum leaks ± Check for disconnected or damaged
vacuum hoses and for vacuum leaks at the intake
manifold, throttle body, EGR system, and PCV system.
Exhaust leaks ± An exhaust leak may cause outside air
to be pulled into the exhaust gas stream past the
HO2S, causing the DTC P0137 to set. Check for
exhaust leaks near the Bank 1 HO2S 2 sensor.
MAF sensor ± The system can go lean if the MAF
sensor signal indicates an engine airflow
measurement that is not correct. Disconnect the MAF
sensor to see if the lean condition is corrected. If so,
replace the MAF sensor.
Fuel contamination ± Water, even in small amounts,
can be delivered to the fuel injectors. The water can
cause a lean exhaust to be indicated. Excessivealcohol in the fuel can also cause this condition. Refer
to Fuel System Diagnosis for procedure to check for
fuel contamination.
If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. DTC P0137 failing during operation may indicate a
condition described in the ªDiagnostic Aidsº above.
If the DTC0137 test passes while the Failure
Records conditions are being duplicated, an
intermittent condition is indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0137 ±HO2S Circuit Low Voltage Bank 1 Sensor 2
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at operating temperature.
3. Operate the vehicle within the parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
4. Using a Tech 2, monitor Bank 1 HO2S 2 voltage.
Does the Bank 1 HO2S voltage remain below the
specified value?
22 mVGo to Step 4Go to Step 3
31. Ignition ªONº, engine ªOFFº, review and record
Tech 2 Failure Records data and note parameters.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor ªDTCº info for DTC P0137
until the DTC P0137 test runs.
4. Note the test result.
Does the Tech 2 indicate DTC P0137 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Turn ignition ªOFFº.
2. Disconnect the PCM.
3. Check the Bank 1 HO2S 2 high and low signal
circuits for a short to ground or a short to the heater
ground circuit.
Were Bank 1 HO2S 2 signal circuits shorted?
ÐGo to Step 5Go to Step 6
5Repair the Bank 1 HO2S 2 signal circuit.
Is the action complete?
ÐVerify repairÐ
61. Ignition ªOFFº.
2. Leave the PCM and HO2S 2 disconnected.
3. Check for continuity between the high and low
signal circuits.
Was there continuity between the high and low circuits?
ÐGo to Step 7Go to Step 8
6E±195
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Exhaust leaks ± An exhaust leak may cause outside air
to be pulled into the exhaust gas stream past the
HO2S, causing the system to appear lean. Check for
exhaust leaks that may cause a false lean condition to
be indicated.
MAF sensor ±The system can go lean if the MAF
sensor signal indicates an engine airflow
measurement that is not correct. Disconnect the MAF
sensor to see if the lean condition is corrected. If so,
replace the MAF sensor.
Fuel contamination ± Water, even in small amounts,
can be delivered to the fuel injectors. The water can
cause a lean exhaust to be indicated. Excessive
alcohol in the fuel can also cause this condition. Refer
to
Fuel System Diagnosis for the procedure to check
for fuel contamination.If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. DTC P0151 failing during operation may indicate a
condition described in the ªDiagnostic Aidsº above.
If the DTC P0151 test passes while the Failure
Records conditions are being duplicated, an
intermittent condition is indicate.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0151 ± HO2S Circuit Low Voltage Bank 2 Sensor 1
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at operating temperature.
3. Operate the vehicle within the parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
4. Using a Tech 2, monitor Bank 2 HO2S 1 voltage.
Does the Bank 2 HO2S 1 voltage remain below the
specified value?
22 mVGo to Step 4Go to Step 3
31. Ignition ªONº, engine ªOFFº, review and record
Tech 2 Failure Records data and note parameters.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor ªDTCº info for DTC P0151
until the DTC P0151 test runs.
4. Note test result.
Does the Tech 2 indicate DTC P0151 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Turn ignition ªOFFº.
2. Disconnect the PCM.
3. Check the Bank 2 HO2S 1 high and low signal
circuits for a short to ground or a short to the heater
ground circuit.
Were Bank 2 HO2S 1 signal circuits shorted?
ÐGo to Step 5Go to Step 6
5Repair the Bank 2 HO2S 1 signal circuit.
Is the action complete?
ÐVerify repairÐ
61. Ignition ªOFFº.
2. Leave the PCM and HO2S 1 disconnected.
3. Check for continuity between the high and low
signal circuits.
Was there continuity between the high and low circuits?
ÐGo to Step 7Go to Step 8
7Repair the short between the high and low circuits.
Is the action complete?
ÐVerify repairÐ
6E±312
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0420 TWC System Low Efficiency Bank 1
T321075
Circuit Description
To control emissions of hydrocarbons (HC), carbon
monoxide (CO), and oxides of nitrogen (NOx), a
three-way catalyst (TWC) is used. The catalyst promotes
a chemical reaction which oxidizes the HC and CO
present in the exhaust gas, converting them into
harmless water vapor and carbon dioxide. The catalyst
also reduces NOx, converting it to nitrogen. The
powertrain control module (PCM) has the ability to
monitor this process using the Bank 1 HO2S 1 and the
Bank 1 HO2S 2 heated oxygen sensors. The Bank 1
HO2S 1 sensor produces an output signal which indicates
the amount of oxygen present in the exhaust gas entering
the three-way catalytic converter. The Bank 1 HO2S 2
sensor produces an output signal which indicates the
oxygen storage capacity of the catalyst; this in turn
indicates the catalyst's ability to convert exhaust gases
efficiently. If the catalyst is operating efficiently, the Bank
1 HO2S 1 signal will be far more active than that produced
by the Bank 1 HO2S 2 sensor. If the PCM detects a level
of Bank 1 HO2S 2 activity that indicates the catalyst is no
longer operating efficiently, DTC P0420 will be set.
Conditions for Setting the DTC
No related DTCs.
The engine is operating in ªclosed loopº,
Engine air load is below 99%.
Engine coolant temperature is between 70C (158F)
and 120C (248F).
Mass air flow is between 2.5 g/second and 10
g/second.
Engine speed is below 200 RPM.
Catalyst temperature is above 350C (662F).
The PCM determines that the catalyst's oxygen
storage capacity is below the acceptable threshold.
Intake Air Temperature is between ±10C (14F) and
70C (158F).
Throttle angle is less than 1.5%.Barometric Pressure is more than 72 kPa.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.
A history DTC P0420 will clear after 40 consecutive
warm-up cycles have occurred without a fault.
DTC P0420 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
display on the Tech 2 while moving connectors and
wiring harnesses related to the sensor. A change in the
display will indicate the location of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
The ªTWC Monitor Test Counterº displayed on the Tech 2
may be used to monitor the progress of the TWC
diagnostic. To complete the TWC diagnostic with a good
catalyst, the counter must be allowed to increment to 49
samples and roll over to 0 at least twice. A failed catalyst
6E±405
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
A malfunction in the HO2S heater ignition feed or ground
circuit may cause a DTC P1133 to set. Check HO2S
heater circuitry for intermittent faults or poor connections.
If connections and wiring are OK and DTC P1133
continues to set, replace the Bank 1 HO2S 1.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help to determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.3. A condition that affects other heated oxygen sensors
indicates probable contamination. To avoid
damaging the replacement sensors, correct the
condition which caused the contamination before
replacing the affected sensors.
5. This step checks for conditions which may cause the
heated oxygen sensor to appear faulty. Correct any
of the described conditions if present.
11.To avoid damaging replacement sensors, correct the
condition which caused the contamination before
replacing the affected sensors.
DTC P1133 ± HO2S Insufficient Switching Bank 1 Sensor 1
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2IMPORTANT:If any DTCs are set (except P1153 or
P1154) refer to those DTCs before proceeding with this
diagnostic chart.
1. Engine idling at operating temperature.
2. Operating the vehicle within parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
3. Using a Tech 2, monitor ªDTCº info for DTC P1133
until the DTC P1133 test runs.
4. Note the test result.
Does the Tech 2 indicate DTC P1133 failed this
ignition?
ÐGo to Step 3
Refer to
Diagnostic
Aids
3Did the Tech 2 also indicate that the P1153 or P1154
tests failed?
ÐGo to Step 20Go to Step 4
4Check for leaks at the exhaust pipe joints.
Are the joints leaking?
ÐGo to Step 5Go to Step 6
5Tighten the bolt/nuts at the leaking joints.
Is your action complete?
ÐGo to Step 2Ð
6Check for gaskets that are damaged or improperly
installed.
Are there damaged or misaligned gaskets?
ÐGo to Step 7Go to Step 8
71. Replace the damaged gaskets.
2. Align the connections.
3. Tighten the connections.
Is your action complete?
ÐGo to Step 2Ð
8Check for loose exhaust flange connections.
Are the flange connections loose?
ÐGo to Step 9Go to Step 10
9Tighten the stud nuts or bolts to specifications.
Is your action complete?
ÐGo to Step 2Ð
10Check for burned or corroded exhaust pipes.
Are the exhaust pipes burned or corroded?
ÐGo to Step 11Go to Step 12
6E±409
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. A condition that affects other heated oxygen sensors
indicates probable contamination. To avoid
damaging replacement sensors, correct the
condition which caused the contamination before
replacing the affected sensors.5. This step checks for conditions which may cause the
heated oxygen sensor to appear faulty. Correct any
of the described conditions if present.
8. To avoid damaging replacement sensors, correct the
condition which caused the contamination before
replacing the affected sensors.
DTC P1134 ± HO2S Transition Time Ratio Bank 1 Sensor 1
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2IMPORTANT:If any DTCs are set (except P1153
and/or P1154), refer to those DTCs before proceeding
with this diagnostic chart.
1. Idle the engine at operating temperature.
2. Operate the vehicle within parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
3. Using a Tech 2, monitor ªDTCº info for DTC P1134
until the DTC P1134 test runs.
4. Note the test result.
Does Tech 2 indicate DTC 1134 failed this ignition?
ÐGo to Step 3
Refer to
Diagnostic
Aids
3Did the Tech 2 also indicate P1153, and/or P1154 test
failed?
ÐGo to Step 17Go to Step 4
4Check for leaks at the exhaust pipe joints.
Are the joints leaking?
ÐGo to Step 5Go to Step 6
5Tighten the U-bolt nuts at the leaking joints.
Is your action complete?
ÐGo to Step 2Ð
6Check for gaskets that are damaged or improperly
installed.
Are there damaged or misaligned gaskets?
ÐGo to Step 7Go to Step 8
71. Replace the damaged gaskets.
2. Align the connections.
3. Tighten the connections.
Is your action complete?
ÐGo to Step 2Ð
8Check for loose exhaust flange connections.
Are the flange connections loose?
ÐGo to Step 9Go to Step 10
9Tighten the stud nuts or bolts to specifications.
Is your action complete?
ÐGo to Step 2Ð
10Check for burned or corroded exhaust pipes.
Are the exhaust pipes burned or corroded?
ÐGo to Step 11Go to Step 12
11Replace the exhaust pipes, as required.
Is your action complete?
ÐGo to Step 2Ð
6E±413
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
A malfunction in the HO2S heater ignition feed or ground
circuit may cause a DTC P1153 to set. Check HO2S
heater circuitry for intermittent faults or poor connections.
If connections and wiring are OK and DTC P1153
continues to set, replace the Bank 2 HO2S 1.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.3. A condition that affects other heated oxygen sensors
indicates probable contamination. To avoid
damaging replacement sensors, correct the
condition which caused the contamination before
replacing the affected sensors.
5. This step checks for conditions which may cause the
heated oxygen sensor to appear faulty. Correct any
of the described conditions if present.
8. To avoid damaging replacement sensors, correct the
condition which caused the contamination before
replacing the affected sensors.
DTC P1153 ± HO2S Insufficient Switching Bank 2 Sensor 1
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2IMPORTANT:If any DTCs are set, (except P1133
and/or P1134), refer to those DTCs before proceeding
with this diagnostic chart.
1. Idle the engine at operating temperature.
2. Operate the vehicle within parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
3. Using a Tech 2, monitor ªDTCº info for DTC P1153
until the DTC P1153 test runs.
Note the test result.
Does Tech 2 indicate DTC failed this ignition?
ÐGo to Step 3
Refer to
Diagnostic
Aids
3Did the Tech 2 also indicate P1133 and/or P1134 test
failed?
ÐGo to Step 20Go to Step 4
4Check for leaks at the exhaust pipe joints.
Are the joints leaking?
ÐGo to Step 5Go to Step 6
5Tighten the U-bolt nuts at the leaking joints.
Is your action complete?
ÐGo to Step 2Ð
6Check for gaskets that are damaged or improperly
installed.
Are there damaged or misaligned gaskets?
ÐGo to Step 7Go to Step 8
71. Replace the damaged gaskets.
2. Align the connections.
3. Tighten the connections.
Is your action complete?
ÐGo to Step 2Ð
8Check for loose exhaust flange connections.
Are the flange connections loose?
ÐGo to Step 9Go to Step 10
9Tighten the stud nuts or bolts to specifications.
Is your action complete?
ÐGo to Step 2Ð
10Check for burned or corroded exhaust pipes.
Are the exhaust pipes burned or corroded?
ÐGo to Step 11Go to Step 12
6E±417
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
If connections and wiring are OK and DTC P1154
continues to set, replace the Bank 2 HO2S 1.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.3. A condition that affects other heated oxygen sensors
indicates probable contamination. To avoid
damaging replacement sensors, correct the
condition which caused the contamination before
replacing the affected sensors.
5. This step checks for conditions which may cause the
heated oxygen sensor to appear faulty. Correct any
of the described conditions if present.
8. To avoid damaging replacement sensors, correct the
condition which caused the contamination before
replacing the affected sensors.
DTC P1154 ± HO2S Transition Time Ratio Bank 2 Sensor 1
StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2IMPORTANT:If any other DTCs are set (except P1133
and/or P1134), refer to those DTCs before proceeding
with this diagnostic chart.
1. Idle the engine at operating temperature.
2. Operate the vehicle within parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
3. Using a Tech 2, monitor ªDTCº info for DTC P1154
until the DTC P1154 test runs.
Note the test result.
Does Tech 2 indicate DTC failed this ignition?
ÐGo to Step 3
Refer to
Diagnostic
Aids
3Did the Tech 2 also indicate P1133, and/or P1134 test
failed?
ÐGo to Step 17Go to Step 4
4Check for leaks at the exhaust pipe joints.
Are the joints leaking?
ÐGo to Step 5Go to Step 6
5Tighten the U-bolt nuts at the leaking joints.
Is your action complete?
ÐGo to Step 2Ð
6Check for gaskets that are damaged or improperly
installed.
Are there damaged or misaligned gaskets?
ÐGo to Step 7Go to Step 8
71. Replace the damaged gaskets.
2. Align the connections.
3. Tighten the connections.
Is your action complete?
ÐGo to Step 2Ð
8Check for loose exhaust flange connections.
Are the flange connections loose?
ÐGo to Step 9Go to Step 10
9Tighten the stud nuts or bolts to specifications.
Is your action complete?
ÐGo to Step 2Ð
10Check for burned or corroded exhaust pipes.
Are the exhaust pipes burned or corroded?
ÐGo to Step 11Go to Step 12
11Replace the exhaust pipes, as required.
Is your action complete?
ÐGo to Step 2Ð