2001 TOYOTA SEQUOIA dimensions

EM123±04
A23367
Size Mark LH Piston
RH PistonSize Mark
30.75 mmFront Mark
(1 Cavity)
Front Mark
(2 Cavities)
P20665
SST
P20666
Oil
Hole EM±116
± ENGINE MECHANICALCYLINDER BLOCK
2695 Author: Date:
2005 SEQUOIA (RM1146U)
REPLACEMENT
1. REPLACE OVERSIZED (O/S) PISTONS FOR CYL-
INDER BORING
HINT:

Bore all the 8 cylinders to match the oversized piston out-
side diameter.

Replace all the piston rings with ones to match the over-
sized pistons.
(a) Keep 8 new oversized pistons.
O/S 0.50 piston diameter:
94.402 to 94.430 mm (3.7166 to 3.7177 in.)
HINT:
The shape of the piston differs for the LH and RH banks. The
LH piston is marked with 1 cavity and º2º, the RH piston with 2
cavities and º2º.
(b) Using a micrometer, measure the piston diameter at right
angles to the piston pin center line, 30.75 mm (1.2106 in.)
from the piston head.
(c) Calculate the size to be rebored for each cylinder as fol-
lows:
Size to be rebored = P + C ± H
P = Piston diameter
C = Piston clearance:
0.030 to 0.071 mm (0.0012 to 0.0028 in.)
H = Allowance for honing: 0.02 mm (0.0008 in.) or less
(d) Bore and hone the cylinders to calculated dimensions.
Maximum honing: 0.02 mm (0.0008 in.)
NOTICE:
Excess honing will destroy the finished roundness.
2. REPLACE CONNECTING ROD BUSHINGS
(a) Using SST and a press, press out the bushing.
SST 09222±30010
(b) Align the oil holes of a new bushing and the connecting
rod.
(c) Using SST and a press, press in the bushing.
SST 09222±30010

B12322
Wear
B12323
SST
B12324
(2)
(1)(3)
(5)
(4)
B12325
(2)
(3) (4) (5)(1)
ST±12
± STARTINGSTARTER
2886 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Inspect contact plate for wear.
Using vernier calipers, measure the contact plate for
depth of wear.
Maximum wear:
0.9 mm (0.035 in.)
If the depth of wear is greater than the maximum, replace the
contact plate.
(c) Remove terminal kit parts.
(1) Put a wooden block on the plate, and press it down
with a hand press.
Dimensions of wooden block:
20 X 33 X 40 mm (0.79 X 1.30 X 1.57 in.)
(2) Using SST, loosen the terminal nuts.
SST 09810±38140
(3) Terminal C:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O±ring, terminal bolt, contact
plate and terminal insulator (inside).
(4) Terminal 30:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O±ring, terminal bolt, contact
plate, terminal insulator (inside) and insulation pa-
per.
(d) Temporarily install these new terminal 30 kit parts:
(1) Contact plate
(2) Terminal bolt
(3) O±ring
(4) Wave washer
(5) Terminal nut
(e) Temporarily install these new terminal C kit parts:
(1) Contact plate
(2) Terminal bolt
(3) O±ring
(4) Wave washer
(5) Terminal nut
(f) Temporarily tighten the terminal nuts.

B12323
33 mm20 mm
Contact
Plate
40 mm
(kgf/cm2)
(psi)
(kPa) = (psi) x 6.9100 kgf
2 Ram diameter (cm)
(kPa) = (kgf/cm
2) x 98.1 ==
x 3.14 (p)
2
221lbf
2 Ram diameter (in.)
x 3.14 (p)
2
B13044
SST
B12326
± STARTINGSTARTER
ST±13
2887 Author: Date:
2005 SEQUOIA (RM1146U)
(g) Tighten terminal nuts.
(1) Put a wooden block on the contact plate and press
it down with a hand press.
Dimensions of wooden block:
20 x 33 x 40 mm (0.79 x 1.30 x 1.57 in.)
Press force:
981 N (100 kgf, 221 lbf)
NOTICE:

Check the diameter of the hand press ram. Then cal-
culate the gauge pressure of the press when
981 N (100 kgf, 221 lbf) of force is applied.
Gauge pressure:

If the contact plate is not pressed down with the spe-
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.
(2) Using SST, tighten the nuts to the specified torque.
SST 09810±38140
Torque: 17 N´m (170 kgf´cm, 13 ft´lbf)
NOTICE:
If the nut is over tightened, it may cause cracks on the plas-
tic frame.
(h) Clean contact surfaces of the contact plate and the plung-
er.
Clean the contact surfaces of the remaining contact plate
and plunger with a dry shop rag.
(i) Reinstall the magnetic switch end cover.
Install the plunger, the new gasket and the end cover with
the 3 nuts.
Torque: 3.6 N´m (37 kgf´cm, 32 in.´lbf)

R13763
10 m (33 ft) or more SSTBattery
H00401Weight
X Y
Y
H23914
Inner Diam.
Tires
(3 or More)Width RS±28
± SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
3311 Author: Date:
2005 SEQUOIA (RM1146U)
(2) Move the SST at least 10 m (33 ft) away from the
steering wheel pad tied down to the disc wheel.
(e) Cover the steering wheel pad with a cardboard box or
tires.
Covering method using cardboard box:
Cover the steering wheel pad with the cardboard box and
place the weights on the cardboard box in 4 places total-
ling at least 190 N (19 kg, 43 lb).
Cardboard box size:
Must exceed the following dimensions:
X = 460 mm (18.11 in.)
Y = 650 mm (25.59 in.)
NOTICE:

When dimension Y of the cardboard box exceeds the
diameter of the disc wheel with tire which the steering
wheel pad is tied to, X should be the following size.
X = 460 mm (18.11 in.) + width of tire

If a cardboard box smaller than the specified size is
used, the cardboard box will be broken by the shock
from the airbag deployment.

Covering method using tires:
Place at least 3 tires without disc wheels on the tire
with disc wheel which the steering wheel pad is tied
to. Place the tire with disc wheel on them.
Tire size: Must exceed the following dimensions:
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Do not use tires with disc wheels except on the top and bot-
tom.
NOTICE:

The tires may be marked by the airbag deployment,
so use the redundant tires.

Do not place the SST connector under the tire be-
cause it could be damaged.

AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H23218
Inner
Diameter Width
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS±39
3322 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Using a service±purpose wire harness for the vehicle, tie
down the front passenger airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in.2 or more)
CAUTION:
If the wire harness is too thin or an alternative object is
used to tie down the front passenger airbag assy, it may be
snapped by the shock when the airbag is deployed. Always
use a wire harness for vehicle use with an area of at least
1.25 mm
2
(0.0019 in.2).
HINT:
To calculate the area of the stripped wire harness section:
Area = 3.14 X (Diameter)
2 divided by 4
(1) Position the front passenger airbag assembly in-
side the tire with the airbag deployment side facing
inside.
Tire size: Must exceed the following dimensions:
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:

Make sure that the wire harness is tight. If there is
slack in wire harness, the front passenger airbag as-
sembly may become loose due to the shock when the
airbag is deployed.

Always tie down the front passenger airbag assembly
with the airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so use an
extra tire.

H17497
H24673
Width
Inner
Diameter
H24674
SST
H24675
Tires
(2 or more)
Tires
(2 or more)
RS±54
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY (Power Adjuster Type)
3337 Author: Date:
2005 SEQUOIA (RM1146U)
(2) Wind the wire harness around the stud bolts of the
side airbag assembly as shown in the illustration.
(3) Position the side airbag assembly inside the tire
with the airbag deployment direction facing inside.
Tire size: Must exceed the following dimensions:
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:

Make sure that the wire harness is tight. If there is
slack in wire harness, the side airbag assembly may
become loose due to the shock when the airbag is
deployed.

Always tie down the side airbag assembly with the
airbag deployment side facing inside the tire.
NOTICE:
The tire will be marked by the airbag deployment, so use an
extra tire.
(f) Install the SST.
(1) Connect the SST connector to the side airbag as-
sembly connector.
SST 09082±00750
(g) Place the tires.
(1) Place at least 2 tires under the tire which the front
seat airbag assembly is tied to.
(2) Place at least 2 tires over the tire which the front
seat airbag assembly is tied to. The top tire should
have the disc wheel installed.
NOTICE:
Do not place the SST connector under the tire because it
could be damaged.

H23926
AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H23927
Width
Inner
Diameter RS±76
± SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
3359 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Cut off the deployment section of the curtain shield airbag
assembly.
(d) Using a service±purpose wire harness for the vehicle, tie
down the front passenger airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2. or more)
CAUTION:
If the wire harness is too thin or an alternative object is
used to tie down the curtain shield airbag assembly, it may
be snapped by the shock when the airbag is deployed. Al-
ways use a wire harness for vehicle use with an area of at
least 1.25 mm
2 (0.0019 in2.).
HINT:
To calculate the area of the stripped wire harness section:
Area = 3.14 x (Diameter)
2 divided by 4
(1) Position the curtain shield airbag assembly inside
the tire with the airbag deployment side facing in-
side.
Tire size: Must exceed the following dimensions:
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:

Make sure that the wire harness is tight. If there is
slack in wire harness, the curtain shield airbag as-
sembly may become loose due to the shock when the
airbag is deployed.

Always tie down the curtain shield airbag assembly
with the airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so use an
extra tire.

05_SEQUOIA_U (L/O 0408)
331
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
CAUTION
When you load cargo on the roof lug-
gage carrier, observe the following:
Place the cargo so that its weight
is distributed evenly between the
front and rear axles.
If loading long or wide cargo, never
exceed the vehicle overall length or
width. (See ªDimensions and
weightsº on page 454 in Section 8
for information on your vehicle
overall length and width.)
Before driving, make sure the cargo
is securely fastened on the roof
luggage carrier.
Loading cargo on the roof luggage
carrier will make the center of the
vehicle gravity higher. Avoid high
speeds, sudden starts, sharp turns,
sudden braking or abrupt maneu-
vers, otherwise it may result in loss
of control or vehicle rollover due to
failure to operate this vehicle cor-
rectly.
If driving for a long distance, on
rough roads, or at high speeds,
stop the vehicle now and then dur-
ing the trip to make sure the cargo
remains in its place.
Do not exceed 68 kg (150 lb.) cargo
weight on the roof luggage carrier.
NOTICE
When loading the luggages, be careful
not to scratch the surface of the
moon roof.
Use a floor mat of the correct size.
If the floor carpet and floor mat have a
hole, then it is designed for use with a
locking clip. Fix the floor mat with locking
clip into the hole in the floor carpet.
Floor mat