Page 1434 of 1943
BE1850 BE1844I00312125
3
125
3
4
4
I18394
Engine Room J/B
HTR
Fuse
± DIAGNOSTICSAIR CONDITIONING SYSTEM
DI±927
2001 PRIUS (RM778U)
INSPECTION PROCEDURE
1 Check heater main relay.
PREPARATION:
Remove heater main relay from engine room J/B.
CHECK:
Check continuity between each pair of terminals of heater main
relay shown below.
OK:
Tester connectionSpecified condition
1 ± 4No continuity
2 ± 4Continuity
3 ± 562.5 ± 90.9 W
PREPARATION:
Apply battery positive voltage between terminals 3 and 5.
CHECK:
Check continuity between each pair of terminal shown below.
OK:
Tester connectionSpecified condition
1 ± 2Continuity
2 ± 4No continuity
NG Replace hater main relay.
OK
2 Check HTR fuse
PREPARATION:
Remove HTR fuse from engine room J/B.
CHECK:
Check continuity of HTR fuse.
OK:
Continuity exists.
NG Check for short in all the harness and compo-
nents connected to the HTR fuse (See page
IN±41).
OK
Page 1452 of 1943
I18396
Engine Room R/B No. 3
HTR3 Fuse
Z18060
15 2
3
123 5
± DIAGNOSTICSAIR CONDITIONING SYSTEM
DI±945
2001 PRIUS (RM778U)
3 Check HTR3 fuses.
PREPARATION:
Remove the HTR3 fuse from engine room R/B No. 3.
CHECK:
Check continuity of HTR1 and HTR2 fuses.
OK:
Continuity exists.
NG Check for short in all the harness and compo-
nents connected to the HTR1 and HTR2 fuses
(See attached wiring diagram).
OK
4 Check HTR3 relays.
PREPARATION:
Remove the HTR3 relays from engine room relay block No. 3.
CHECK:
Check continuity between each pair of terminals shown below
of magnetic clutch relay.
OK:
Tester connectionSpecified condition
1 ± 262.5 ± 90.9 W
3 ± 5No continuity
PREPARATION:
Apply battery positive (+) voltage between terminals 1 and 2.
CHECK:
Check continuity between terminals 3 and 5.
OK:
Continuity exists.
NG Replace HTR3 relay.
OK
Page 1453 of 1943
I18393
DI±946
± DIAGNOSTICSAIR CONDITIONING SYSTEM
2001 PRIUS (RM778U)
5 Check harness and connector between A/C amplifier and HTR1 and HTR2 fuses
(See page IN±41).
NG Check and replace harness and connector.
OK
Check and replace A/C amplifier.
6 Check PTC heater.
PREPARATION:
Remove the heater radiator (See page AC±51).
CHECK:
Check continuity between terminals of PTC heater connector,
as shown in the chart.
OK:
Tester connectionResult
1 ± 2Continuity
3 ± 4Continuity
NG Replace heater radiator.
OK
Check harness and connector between PTC heater and HTR1, HT2 relays, PTC heater and body
ground (See page IN±41).
Page 1457 of 1943
I18396
Engine Room R/B No. 3
HTR1 Fuse HTR2 Fuse
Z18060
15 2
3
123 5
DI±950
± DIAGNOSTICSAIR CONDITIONING SYSTEM
2001 PRIUS (RM778U)
3 Check HTR1 and HTR2 fuses.
PREPARATION:
Remove the HTR1 and HTR2 fuses from engine room R/B NO.
3.
CHECK:
Check continuity of HTR1 and HTR2 fuses.
OK:
Continuity exists.
NG Check for short in all the harness and compo-
nents connected to the HTR1 and HTR2 fuses
(See attached wiring diagram).
OK
4 Check HTR1 and HTR2 relays.
PREPARATION:
Remove the HTR1 and HTR2 relays from engine room relay
block NO. 3.
CHECK:
Check continuity between each pair of terminals shown below
of magnetic clutch relay.
OK:
Tester connectionSpecified condition
1 ± 262.5 ± 90.9 W
3 ± 5No continuity
PREPARATION:
Apply battery positive (+) voltage between terminals 1 and 2.
CHECK:
Check continuity between terminals 3 and 5.
OK:
Continuity exists.
NG Replace HTR1 and (or) HTR2 relay.
OK
Page 1458 of 1943
I18395
± DIAGNOSTICSAIR CONDITIONING SYSTEM
DI±951
2001 PRIUS (RM778U)
5 Check harness and connector between A/C amplifier and HTR3 fuse (See page
IN±41).
NG Check and replace harness and connector.
OK
Check and replace A/C amplifier.
6 Check PTC heater (Heater Radiator).
PREPARATION:
Remove the heater radiator (See page AC±27).
CHECK:
Check continuity between terminals of PTC heater connector.
OK:
Continuity exists.
NG Replace heater radiator.
OK
Check harness and connector between PTC heater and HTR3 relay, PTC heater and body ground
(See page IN±41).
Page 1460 of 1943
I18401
A/C Amplifier
CF Engine Room J/B
Fan No.2 Relay
A9
A91
2RF IE16
R±W R±W
1J
1A
1J
1K
1J
1K
1B
1J
1K 1K 10
11
5
3
12
5
2
3
4
7 Fan No.1 Relay
Fan No.1 Relay1
2
5 3
4
1
2
5
3
3 5
12
CDS FAN
RDIV±YJ27
J28J27 EE
E J/C L±W To Engine ECU
W±B
V±Y
From
DC/DC Fuse
From ECU±
IG Fuse 1
1 2 R1 Radiator Fan Motor
W4 Water Temp. Switch12
W±B
W±BA3 A/C Pressure Switch2 3
J1
J/CJ7
J/C
AA A
AW±BW±B
IEV±Y
A1
A/C Condenser
Fan Motor
G±W
W±G
W
L±W2
W±B W±B
± DIAGNOSTICSAIR CONDITIONING SYSTEM
DI±953
2001 PRIUS (RM778U)
WIRING DIAGRAM
Page 1462 of 1943
I18394
Engine Room J/B
CDS Fuse
RDI Fuse
± DIAGNOSTICSAIR CONDITIONING SYSTEM
DI±955
2001 PRIUS (RM778U)
3 Check RDI fuse and CDS fuse.
PREPARATION:
Remove RDI fuse and CDS fuse from engine room J/B.
CHECK:
Check continuity of RDI fuse and CDS fuse.
OK:
Continuity exists.
NG Check for short in all the harness and compo-
nents connected to the RDI fuse (See attached
wiring diagram).
OK
Check harness and connector between A/C control amplifier and battery (See page IN±41).
4 Check fan motor operation (See page AC±67).
NG Replace fan motor.
OK
5 Check pressure switch (See page AC±62).
NG Replace pressure switch.
OK
Page 1555 of 1943

F12396
TOYOTA Hand±Held Tester
DLC3
SF1KO±01
B11794
7
3
Battery
B11816
B09225
Fuel Tube Connector
SF±6
± SFIFUEL PUMP
1220 Author: Date:
2001 PRIUS (RM778U)
FUEL PUMP
ON±VEHICLE INSPECTION
1. CHECK FUEL PUMP OPERATION
(a) Connect the TOYOTA hand±held tester to the DLC3.
(b) Turn the ignition switch ON and TOYOTA hand±held tes-
ter main switch ON.
NOTICE:
Do not start the engine.
(c) Select the active test mode on the TOYOTA hand±held
tester.
(d) Please refer to the TOYOTA hand±held tester operator's
manual for further details.
(e) If you have no TOYOTA hand±held tester, connect the
positive (+) lead from the battery to terminal 3 of the con-
necter, and the negative (±) lead to terminal 7.
(f) Check that there is pressure in the fuel inlet pipe from the
fuel line.
HINT:
If there is fuel pressure, you will hear the sound if fuel following.
If there is no pressure, check these parts, Fusible link, Fuses,
EFI Main relay, Fuel pump, ECM, and Witting connector.
(g) Turn the ignition switch to LOCK.
(h) Disconnect the TOYOTA hand±held tester from the
DLC3.
2. CHECK FUEL PRESSURE
(a) Check the battery positive voltage is above 12 V.
(b) Disconnect the negative (±) terminal cable from the bat-
tery.
(c) Purchase the new fuel tube and take out the fuel tube
connector from its pipe.
Part No.: 23901±21020