05CCX-06
ABS & EBD & BA Check SheetInspector 's
Name:
Customer 's Name
Date Vehicle
Brought InProduction DateVIN
Licence Plate No.
Odometer Reading/ /
/ /
Date Problem First Occurred
Frequency Problem Occurs/ /
ContinuouslyIntermittently ( times a day)
ABS does not operate.
ABS does not operate efficiently.
ABS Warning Light
AbnormalRemains ONDoes not Come On
DTC Check1st Time
2nd TimeNormal System Code
Trouble Code (Code )
Symptomskm
miles
Brake Warning
Light Abnormal
(PKB released)Remains ONDoes not Come On
BA does not operate.
EBD does not operate.
STOP LIGHT SW
SYSTEM
Freeze Frame Data
#IG ON
VEHICLE SPDON
OFF
NO SYS
ABS
BA
FAIL SF
km/h
MPH Trouble Code (Code )
Normal System Code
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
05-763
953 Author: Date:
CUSTOMER PROBLEM ANALYSIS CHECK
Inspector 's
Name:
Customer 's Name
Date Vehicle
Brought InProduction DateVIN
Licence No.
Odometer Reading/ /
/ /
Date Problem First Occurred
Frequency Problem Occurs/ /
ContinuousIntermittent ( times a day)
TRAC does not operate. (Wheels spin when starting rapidly.)
DisplaysDoes not Display
DTC Check1st Time
2nd TimeNormal System Code
Trouble Code (Code )
Normal System CodeTrouble Code (Code )
Symptomskm
miles
Light Abnormal TRAC OFF Indicator
Light Abnormal SLIP Indicator
Remains ONDoes not Come On
Check Item
NormalTrouble Code (Code )
NormalTrouble Code (Code )
ABS Warning Light
Malfunction
Indicator Light TRAC & VSC Check Sheet
Remains ONDoes not Come On
VSC does not operate. (Wheels sideslip at the time of sharp turning.)
VSC Warning
Indicator Abnormal
Skid Control
Buzzer AbnormalDoes not SoundSounds
VSC/TRC OFF SW
SYSTEMFreeze Frame Data
SHIFT POSITION
YAW RATON
OFF
VSC/TRAC
P, NR
D
deg/s
VFAIL
23
4L
MAS CYL PRESS
THROTTLE
MAS PRESS GRADE
G (RIGHT&LEFT)
G (BACK&FORTH)
STEERING ANG
deg
deg
MPa/s
G
G 05-764
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
954 Author: Date:
05-780
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
970 Author: Date:
C1236/36
(05-788)Foreign matter is attached on the tip of the left front sensor
Right front and left front speed sensor
Each speed sensor
Sensor installation
C1238/38
(05-795)Foreign matter is attached on the tip of the right rear sensor
Right rear and left rear speed sensor
Each speed sensor
Sensor installation
C1239/39
(05-795)Foreign matter is attached on the tip of the left rear sensor
Right rear and left rear speed sensor
Each speed sensor
Sensor installation
C1241/41
(05-827)Low battery positive voltage
Battery
Charging system
Power source circuit
C1243/43*1
(05-824)Malfunction in deceleration sensor (constant output)Yaw rate sensor (Deceleration sensor)
Yaw rate sensor circuit (Deceleration sensor circuit)
C1244/44
(05-824)Malfunction in deceleration sensorYaw rate sensor (Deceleration sensor)
Yaw rate sensor circuit (Deceleration sensor circuit)
C1245/45*1
(05-824)Malfunction in deceleration sensorYaw rate sensor (Deceleration sensor)
Yaw rate sensor circuit (Deceleration sensor circuit)
C1246/46*2
(05-830)Malfunction in master cylinder pressure sensorMaster cylinder pressure sensor
Master cylinder pressure sensor circuit
C1249/49
(05-832)Open circuit in stop light switch circuit
Stop lamp bulb
Stop lamp switch
Stop lamp switch circuit
C1251/51*1
(05-835)
ABS pump motor is locked
Open circuit in pump motor circuitABS & TRAC actuator
ABS & TRAC actuator circuit
C1267/67
(05-837)Open or short circuit of brake pedal load sensing switch circuitBrake pedal load sensing switch
Brake pedal load sensing switch circuit
C1361/91
(05-804)Short circuit in ABS motor fail safe relay circuit
ABS No.2 fuse
ABS MTR relay
ABS MTR relay circuit
J/B No.2
C1381/97
(05-824)Malfunction in power supply voltage yaw/deceleration sensorYaw rate sensor
Yaw rate sensor power source circuit
U0121/94
(05-2090)Malfunction in CAN communicationWire harness
Skid control ECU
U0124/95
(05-2090)Malfunction in CAN communication with deceleration sensorWire harness
Yaw rate sensor (Deceleration sensor)
*1, *2:
Even after the trouble areas are repaired, the ABS warning light will not go off unless the following operations
are performed.
*1:
(1) Drive the vehicle at 12 mph (20 km/h) for 30 seconds or more and check that the ABS warning
light goes off.
(2) Clear the DTC (see page 05-765).
*2:
(1) Keep the vehicle in a stationary condition for 5 seconds or more and depress the brake pedal
lightly 2 or 3 times.
(2) Drive the vehicle at a vehicle speed of 31 mph (50 km/h). Then depress the brake pedal strongly
for about 3 seconds.
(3) Repeat the above operation 3 times or more and check that the ABS warning light goes off.
(4) Clear the DTC (see page 05-765).
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
05-781
971 Author: Date:
HINT:
In some cases, the hand-held tester cannot be used when ABS warning light remains on.
DTC chart of VSC:
DTC No.
(See Page)Detection ItemTrouble Area
C1201/51
(05-812)Malfunction in ECMEngine control system
C1203/53
(05-813)Malfunction in ECM communication circuit
TRC+ or TRC- circuit
ENG+ or ENG- circuit
ECM
C1210/36
(05-815)Zero point calibration of yaw rate sensor undoneYaw rate sensor (Deceleration sensor)
Zero point calibration undone
C1223/43
(05-817)Malfunction in ABS control systemABS control system
C1224/44
(05-818)Open or short circuit in NEO signal circuit
NEO circuit
ECM
Skid control ECU
C1231/31
(05-821)Malfunction in steering angle sensor
Steering angle sensor
Steering angle sensor circuit
+B circuit
Can communication system
C1232/32
(05-824)Malfunction in deceleration sensorYaw rate / deceleration
Yaw rate / deceleration sensor circuit
C1234/34
(05-824)Malfunction in yaw rate sensorYaw rate / deceleration
Yaw rate / deceleration sensor circuit
C1336/39
(05-815)Zero point calibration of deceleration sensor undoneYaw rate sensor (Deceleration sensor)
Zero point calibration not done
U0123/62
(05-2090)Malfunction in CAN communication with yaw rate sensorWire harness
Yaw rate sensor (Deceleration sensor)
U0126/63
(05-2090)Malfunction in CAN communication with angle position sensorWire harness
Steering angle sensor
HINT:
In some cases, the hand-held tester cannot be used when the VSC warning light remains on.
DTC of sensor check function:
Code No.DiagnosisTrouble Area
C1271/71Low output voltage of right front speed sensor
Right front speed sensor
Sensor installation
Sensor rotor
C1272/72Low output voltage of left front speed sensor
Left front speed sensor
Sensor installation
Sensor rotor
C1273/73Low output voltage of right rear speed sensor
Right rear speed sensor
Sensor installation
Sensor rotor
C1274/74Low output voltage of left rear speed sensor
Left rear speed sensor
Sensor installation
Sensor rotor
C1275/75Abnormal change in output voltage of right front speed sen-
sorRight front sensor rotor
C1276/76Abnormal change in output voltage of left front speed sen-
sorLeft front speed sensor rotor
C1277/77Abnormal change in output voltage of right rear speed sen-
sorRight rear sensor rotor
C1278/78Abnormal change in output voltage of left rear speed sensorLeft rear speed sensor rotor
'05 HIGHLANDER_U (L/O 0409)
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
Publication No. OM48570U
Part No. 01999-48570
Printed in Japan 01- 0411- 00
Quick index
If a service reminder indicator or warning buzzer comes on 135. . . . . . . .
If your vehicle will not start 332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your engine stalls while driving 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If you have a flat tire 337. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break- in period 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General maintenance 367. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Complete index NO TAG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas station information
Fuel type:
2AZ- FE engine: UNLEADED gasoline, Octane Rating 87
(Research Octane Number 91) or higher
3MZ- FE engine: UNLEADED gasoline, Octane Rating 87
(Research Octane Number 91) or higher
For improved vehicle performance, the use of premium unleaded
gasoline with an Octane Rating of 91 (Research Octane Number 96)
or higher is recommended.
See page 291 for detailed information.
Fuel tank capacity:
72.5 L (19.1 gal., 16.0 Imp.gal.)
Engine oil:
API grade SL Energy- Conservingº or ILSAC multigrade engine oil is
recommended.
See page 381 for detailed information.
Tire information: See pages 385 through 393.
Tire inflation pressure: See page 410.
U-8
C
2005 HIGHLANDER (EWD592U)
314
I GROUND POINT
Brake Warning SW
Skid Control
ECU with
ActuatorFront Fog Light LH
Washer Level
Sensor
Front Turn Signal
Light RH
Headlight RH
(
Low Beam)
Headlight LH
(
Low Beam)
STARTER Relay
Pressur e SW
INVERTER Relay Engine Hood
Cour tesy SW
Front Turn Signal
Light LH
Headlight LH
(
Low Beam)
Front Fog Light
RHA
A W- B
W- BA
A
A
A
AW- B
W- B
W- B
W- B
W- B
EA EB
J 4
J 3
DRL NO. 3 RelayW- B
W- B(
*1)
(
*1)E12 3
3
W- B DRL NO. 4 RelayW- B
(
*1)
(
*1) 3
3
W- B
(
*1)
A
A
A
A
EHW- B W- B W- B W- B A
A
A
A
EG W- B
W- B
W- B
(
*1)
W- BJ 1 (
GND1)
J 2Front Parking
Light RH AW-B
Fro nt Parking
Light LHA W- BEFI Relay W- BRR DEF Relay W- BA/F Relay W- B
2
2A
2F7
4
A Water Temp. SW No. 1A W- B
W- B
A AW-B2G2FAN NO. 2 Relay W- B
W- B
(
GND2) W- B Skid Control
ECU with
Actuator
Radi ator Fan MotorW- BE11
W- B
(
*1)
2
2
2Front Parking Light
RH
Junction
ConnectorJunction
Connector
Junction
Connector Junction
Connector
Fro nt Parking
Light LH
2005 HIGHLANDER (EWD592U)
317
Turn Signal
Flasher
Heater Relay
Pr essure SW
Steer ing Sensor
SEAT HEATER Relay
Combination SW
Power Window
Master SW
with ECU
Remote Control
Mir ror LH Transponder Key
Computer
Body ECU
Data Link
Connector 3
Key Inter Lock
Solenoid
Remote Control
Mirror RH Door Lock Control
SW Power Window SW
Fron t RH
Door Unlock
Detection SW
Fron t RH
Wireless Door Lock
Buzzer
Br ake Pedal
Load Sensing SW4C44H11
4C6
4G9
4G8 4H7
4J6
4C3
4L9
4G10
4C5 W- B
W- B
W- B
W- B
W- B
W- B
W- B
W- BW- B
W- BW- B
W- B
W- B
B 2 I B 12
W- B
4L8
W- B
IK33
4M3
W- B
4J7 W- B
W- B4L 10 2
IN1 W- B
B 4W- B B 4 B 4
W- BW- B W- B
W- B
4N1
4L7
IC W- B
W- B(
GN D1)
(
CG)
4H5
W- B
W- B W- B
4D4
IL117
W- B W- B
4K8
W- B4D5
IE18
W- B W- B Air bag Sensor
Assembly
Front Wiper Deicer
Front Wiper Motor(
E1)
(
E2)1L9
1L1
1B9
1B8
1D14 W- B
W- B
W- B
W- B
W- B
W- B
W- B
W- B
Combination SW
Blower Motor
Control
Blower Control SW ACC Relay
IG12 W- B
W- B
W- B
IA 1E4
4M6
W- B
IH13
(
GN D)Engine
Control Module (
EOM)
1Unlock Warning SW
Door Lock Motor
Fron t RH
Door Key Lock and
Unlock SW Front RH
[N]
[O]
[P]
[Q]
[R]
[S]
[T]
[U]
2005 HIGHLANDER (EWD592U)
6
B HOW TO USE THIS MANUAL
Current is applied at all times through the STOP fuse to TERMINAL 2 of the stop light SW.
When the ignition SW is turned on, current flows from the GAUGE fuse to TERMINAL 8 of the light failure sensor, and also flows
through the rear lights warning light to TERMINAL 4 of the light failure sensor.
Stop Light Disconnection Warning
When the ignition SW is turned on and the brake pedal is pressed (Stop light SW on), if the stop light circuit is open, the current
flowing from TERMINAL 7 of the light failure sensor to TERMINALS 1, 2 changes, so the light failure sensor detects the
disconnection and the warning circuit of the light failure sensor is activated.
As a result, the current flows from TERMINAL 4 of the light failure sensor to TERMINAL 11 to GROUND and turns the rear lights
warning light on. By pressing the brake pedal, the current flowing to TERMINAL 8 of the light failure sensor keeps the warning
circuit on and holds the warning light on until the ignition SW is turned off.
S6 Stop Light SW
2-1 : Closed with the brake pedal depressed
L4 Light Failure Sensor
1, 2, 7-Ground : Approx. 12 volts with the stop light SW on
4, 8-Ground : Approx. 12 volts with the ignition SW at ON position
11-Ground : Always continuity
: Parts Location
CodeSee PageCodeSee PageCodeSee Page
C734L436R737
H1736R637S635
: Relay Blocks
CodeSee PageRelay Blocks (Relay Block Location)
118R/B No.1 (Instrument Panel Brace LH)
: Junction Block and Wire Harness Connector
CodeSee PageJunction Block and Wire Harness (Connector Location)
IB20Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)
3C22Instrument Panel Wire and J/B No.3 (Instrument Panel Brace LH)
: Connector Joining Wire Harness and Wire Harness
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IE142Floor Wire and Instrument Panel Wire (Left Kick Panel)
BV150Luggage Room Wire and Floor Wire (Luggage Room Left)
: Ground Points
CodeSee PageGround Points Location
BL50Under the Left Center Pillar
BO50Back Panel Center
: Splice Points
CodeSee PageWire Harness with Splice PointsCodeSee PageWire Harness with Splice Points
I544Cowl WireB1850Luggage Room Wire
System Outline
Service Hints