Page 1390 of 1897

EM03V-03
P18805
A05273
RH EX
RH IN
LH IN
LH EX 3 3
11Front
2266 EM-4
- ENGINE MECHANICALVALVE CLEARANCE
988 Author: Date:
2001 AVALON (RM808U)
VALVE CLEARANCE
INSPECTION
HINT:
Inspect and adjust the valve clearance when the engine is cold.
1. REMOVE RH FENDER APRON SEAL
2. DRAIN ENGINE COOLANT
3. REMOVE V-BANK COVER
(a) Using a 5 mm hexagon wrench, remove the 3 cap nuts.
(b) Loosen the V-bank cover fastener counterclockwise.
(c) Remove the V-bank cover.
4. REMOVE AIR INTAKE CHAMBER ASSEMBLY (See
page EM-31)
5. REMOVE IGNITION COILS
6. DISCONNECT UPPER RADIATOR HOSE FROM WA-
TER OUTLET
7. REMOVE CYLINDER HEAD COVERS
(See page EM-31)
8. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley, and align its groove with the
timing mark º0º of the No.1 timing belt cover.
(b) Check that the valve lifters on the No.1 (IN and EX) are
loose.
If not, turn the crankshaft 1 revolution (360°) and align the mark
as above.
9. INSPECT VALVE CLEARANCE
(a) Check only those valves indicated in the illustration.
(1) Using a feeler gauge, measure the clearance be-
tween the valve lifter and camshaft.
(2) Record out of specification valve clearance mea-
surements. They will be used later to determine the
required replacement adjusting shim.
Valve clearance (Cold):
Intake0.15 - 0.25 mm (0.006 - 0.010 in.)
Exhaust0.25 - 0.35 mm (0.010 - 0.014 in.)
Page 1393 of 1897
P12979
SST (A)
SST (B)
- ENGINE MECHANICALVALVE CLEARANCE
EM-7
991 Author: Date:
2001 AVALON (RM808U)
(c) Install a new adjusting shim.
(1) Place a new adjusting shim on the valve lifter, with
imprinted numbers facing down.
(2) Press down the valve lifter with SST (A), and re-
move SST (B).
SST 09248-55040 (09248-05410, 09248-05420)
(d) Recheck the valve clearance.
11. REINSTALL CYLINDER HEAD COVERS
(See page EM-59)
12. CONNECT UPPER RADIATOR HOSE TO WATER OUT-
LET
13. REINSTALL IGNITION COILS
14. REINSTALL AIR INTAKE CHAMBER ASSEMBLY (See
page EM-59)
15. INSTALL V-BANK COVER
(a) Using a 5 mm hexagon wrench, install the V-bank cover
with the 3 cap nuts.
(b) Press down the V-bank cover fastener.
16. REFILL WITH ENGINE COOLANT
17. START ENGINE AND CHECK FOR LEAKS
18. REINSTALL RH FENDER APRON SEAL
Page 1396 of 1897
IG09Q-03
B07461
Camshaft Position
Sensor (Bank 2)V-Bank Cover
O-Ring O-Ring
Non-reusable partCamshaft Position Sensor (Bank 1)
Camshaft Position Sensor
Connector
Camshaft Position Sensor
Connector
N´m (kgf´cm, ft´lbf) : Specified torque
8 (80, 69 in.´lbf)
Air Cleaner Hose
w/ Resonator
8 (80, 69 in.´lbf)
Vacuum Hose
IG-6
- IGNITIONCAMSHAFT POSITION SENSOR
1249 Author: Date:
2001 AVALON (RM808U)
CAMSHAFT POSITION SENSOR
COMPONENTS
Page 1397 of 1897

IG0DN-02
A10518
5 mm
Hexagon
Wrench
B06698
- IGNITIONCAMSHAFT POSITION SENSOR
IG-7
1250 Author: Date:
2001 AVALON (RM808U)
REPLACEMENT
1. REMOVE V-BANK COVER
(a) Using a 5 mm hexagon wrench, remove the 3 cap nuts.
(b) Loosen the V-bank cover fastener counterclockwise.
(c) Remove the V-bank cover.
2. REMOVE AIR CLEANER HOSE WITH RESONATOR
3. REMOVE CAMSHAFT POSITION SENSORS
(a) Disconnect the 2 camshaft position sensor connectors.
(b) Remove the bolt and camshaft position sensor. Remove
the 2 camshaft position sensors.
(c) Remove the O-rings from the camshaft position sensors.
4. REINSTALL NEW CAMSHAFT POSITION SENSORS
(a) Install new O-rings to new camshaft position sensors.
(b) Install the camshaft position sensor with the bolt. Install
the 2 camshaft position sensors.
Torque: 8 N´m (80 kgf´cm, 69 in.´lbf)
(c) Connect the 2 camshaft position sensor connectors.
5. REINSTALL AIR CLEANER HOSE WITH RESONATOR
6. REINSTALL V-BANK COVER
(a) Using 5 mm hexagon wrench, install the V-bank cover
with the 3 cap nuts.
(b) Press down the V-bank cover fastener.
Page 1398 of 1897
IG067-03
B07462
Crankshaft Position Sensor
Connector
Crankshaft Position
Sensor
RH Fender Apron Seal
8 (80, 69 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified torque
IG-8
- IGNITIONCRANKSHAFT POSITION SENSOR
1251 Author: Date:
2001 AVALON (RM808U)
CRANKSHAFT POSITION SENSOR
COMPONENTS
Page 1399 of 1897
IG068-02
B06520
- IGNITIONCRANKSHAFT POSITION SENSOR
IG-9
1252 Author: Date:
2001 AVALON (RM808U)
REPLACEMENT
1. REMOVE RH FENDER APRON SEAL
2. REMOVE CRANKSHAFT POSITION SENSOR
(a) Disconnect the crankshaft position sensor connector.
(b) Remove the bolt and crankshaft position sensor.
3. REINSTALL NEW CRANKSHAFT POSITION SENSOR
(a) Install a new crankshaft position sensor with the bolt.
Torque: 8 N´m (80 kgf´cm, 69 in.´lbf)
(b) Connect the crankshaft position sensor connector.
4. REINSTALL RH FENDER APRON SEAL
Page 1400 of 1897
IG09O-03
B07460
V-Bank Cover
Ignition Coil
(w/ Igniter) Ignition Coil
Connector
Gasket
8 (80, 69 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified torque
IG-4
- IGNITIONIGNITION COIL
1247 Author: Date:
2001 AVALON (RM808U)
IGNITION COIL
COMPONENTS
Page 1401 of 1897
IG0DM-02
A10518
5 mm
Hexagon
Wrench
B06515
- IGNITIONIGNITION COIL
IG-5
1248 Author: Date:
2001 AVALON (RM808U)
REPLACEMENT
1. REMOVE V-BANK COVER
(a) Using a 5 mm hexagon wrench, remove the 3 cap nuts.
(b) Loosen the V-bank cover fastener counterclockwise.
(c) Remove the V-bank cover.
2. REMOVE IGNITION COILS
(a) Disconnect the 6 ignition coil connectors.
(b) Remove the bolt, and pull out the ignition coil. Remove
the 6 ignition coils.
3. REINSTALL NEW IGNITION COILS
(a) Connect a new ignition coil to the spark plug, and attach
the ignition coil to the cylinder head cover, and install the
bolt. Install the 6 ignition coils.
Torque: 8 N´m (80 kgf´cm, 69 in.´lbf)
(b) Connect the 6 ignition coil connectors.
4. REINSTALL V-BANK COVER
(a) Using 5 mm hexagon wrench, install the V-bank cover
with the 3 cap nuts.
(b) Press down the V-bank cover fastener.