2001 TOYOTA AVALON Steering belt

PP0V6-02
- PREPARATIONSTEERING
PP-47
97 Author
: Date
:
2001 AVALON (RM808U)
EQUIPMENT
Belt tension gaugeDrive belt
Caliper gaugePS vane pump
Vernier calipersPS vane pump
Dial indicatorPS gear
Feeler gaugePS vane pump
MicrometerPS vane pump
Torque wrench

SS-38
- SERVICE SPECIFICATIONSBODY
154 Author
: Date
:
2001 AVALON (RM808U) FRONT WIPER AND WASHER
---
Wiper arm x Wiper motor and link assembly2424818
Wiper motor and link assembly x Body7.07162 in.´lbf
Wiper motor x Wiper link7.57666 in.´lbf
SLIDING ROOF---
Sliding roof glass assembly x Drive cable4.04135 in.´lbf
Drive gear x Body5.45548 in.´lbf
Sliding roof bracket x Body5.45548 in.´lbf
Sliding roof bracket x Sliding roof assembly5.45548 in.´lbf
Sliding roof assembly x Body5.45548 in.´lbf
INSTRUMENT PANEL---
Front passenger airbag assembly x Instrument panel reinforcement2020415
Steering wheel set nut5051037
FRONT SEAT---
Front seat assembly x Body3737527
Front seat cushion x Front seat adjuster1818513
Front seatback x Front seat adjuster4344032
Front seatback x Center armrest4142030
REAR SEAT---
Rear seatback x Center armrest5.96052 in.´lbf
Rear seatback x Body Center4142030
Rear seatback x Body LH, RH Side1818513
SEAT BELT---
Front seat outer belt shoulder anchor x Adjuster anchor4142030
Front seat outer belt floor anchor x Body4142030
Front seat outer belt retractor x Body Upper bolt7.57666 in.´lbf
Front seat outer belt retractor x Body Lower bolt4142030
Front seat adjustable anchor x Body4142030
Front seat inner belt x Seat adjuster4142030
Front seat center belt x Seat adjuster4142030
Rear seat outer belt floor anchor x Body4142030
Rear seat outer belt retractor x Body4142030

SS061-54
SS-34
- SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
150 Author
: Date
:
2001 AVALON (RM808U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel5051037
Steering wheel pad8.89078 in.´lbf
Front passenger airbag assembly x Center bracket2020515
Front passenger airbag assembly x Instrument panel reinforcement2020515
Seatback frame assembly x Seat adjuster assembly4344032
Seat cushion assembly x Seat adjuster assembly1919414
Front seat inner belt x Seat adjuster assembly4243031
Seat armrest assembly4141030
Front seat installation bolt3737527
Airbag sensor assembly2020515
Front airbag sensor2020515
Side airbag sensor assembly2020515
Front seat outer belt retractor Upper bolt
Lower bolt7.4
4175
42065 in.´lbf
30

SS04X-06
SS-28
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
144 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT AXLE
Hub nut1031,05076
Tie rod end lock nut7475054
Steering knuckle x Shock absorber2112,150156
Steering knuckle x Brake caliper1071,09079
Steering knuckle x Tie rod end4950036
Axle hub x Drive shaft2943,000217
Lower ball joint x Lower suspension arm1271,30094
Lower ball joint x Steering knuckle1231,25090
Steering knuckle x Dust cover8.38574 in.´lbf
ABS speed sensor set bolt8.08271 in.´lbf
FRONT DRIVE SHAFT
Drive shaft center bearing lock bolt3233024
FRONT SUSPENSION
Suspension support x Body8082059
Suspension support x Piston rod4950036
Flexible hose and ABS speed sensor wire harness x Shock absorber2930022
Lower suspension arm set bolt2062,100152
Stabilizer bar bracket x Suspension member1919514
Stabilizer bar link set nut3940029
REAR AXLE
Hub nut1031,05076
Brake caliper x Rear axle carrier4747534
Axle hub set bolt8082059
Shock absorber x Rear axle carrier New nut
Reused nut (Apply engine oil to the threads.)255
1962,600
2,000188
145
No. 1, No. 2 lower suspension arm x Rear axle carrier1811,850134
Strut rod x Rear axle carrier11 31,15083
ABS speed sensor set bolt8.08271 in.´lbf
REAR SUSPENSION
ABS speed sensor wire harness x Shock absorber5.45548 in.´lbf
Flexible hose x Shock absorber2930022
Rear seat belt set bolt4142030
Rear seatback set bolt1818513
Suspension support x Body3940029
Suspension support x Piston rod4950036
Center exhaust pipe set bolt4344032
Parking brake cable set bolt5.45548 in.´lbf
No. 2 lower suspension arm lock nut5657041
No. 1, No. 2 lower suspension arm x Suspension member1811,850134
Strut rod x Body11 31,15083
Suspension member x Body5152038
Suspension member lower stopper x Body3839028

SS0G9-03
SS-32
- SERVICE SPECIFICATIONSSTEERING
148 Author
: Date
:
2001 AVALON (RM808U)
STEERING
SERVICE DATA
DRIVE BELT
Drive belt tension* New belt120 - 185 lbf
Drive belt tension* Used belt95 - 135 lbf
POWER STEERING FLUID
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,845 kPa (80 kgf/cm2, 1,138 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedReference5.9 N´m (60 kgf´cm, 52 in.´lbf)
POWER STEERING VANE PUMP
Vane pump rotating torque0.3 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
Oil clearance between pump shaft and bushing STD0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Clearance between the rotor groove and plateMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
None14.999 - 15.001 mm (0.59051 - 0.59059 in.)
114.997 - 14.999 mm (0.59043 - 0.59051 in.)
214.995 - 14.997 mm (0.59035 - 0.59043 in.)
314.993 - 14.995 mm (0.59027 - 0.59035 in.)
414.991 - 14.993 mm (0.59020 - 0.59027 in.)
Spring free length Minimum32.3 mm (1.272 in.)
POWER STEERING GEAR
Steering rack runout Maximum0.03 mm (0.0012 in.)
Total preload (Control valve rotating torque)0.8 - 1.4 N´m (8 - 14 kgf´cm, 6.9 - 12.2 in.´lbf)
*: For use with belt tension gauge

H11878
RS0EF-02
R09725Spiral Cable
H11879
H11880
H11881
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS-3
1523 Author
: Date
:
2001 AVALON (RM808U)
OPERATION
1. STEERING WHEEL PAD (with AIRBAG)
The inflater and bag of the SRS are stored in the steering wheel
pad and cannot be disassembled. The inflater contains a squib,
igniter charge, gas generator, etc., and inflates the bag when
instructed by the airbag sensor assembly.
2. SPIRAL CABLE (in COMBINATION SWITCH)
A spiral cable is used as an electrical joint from the vehicle body
side to the steering wheel.
3. FRONT PASSENGER AIRBAG ASSEMBLY
The inflater and bag of the SRS are stored in the front passen-
ger airbag assembly and cannot be disassembled. The inflater
contains a squib, igniter charge, gas generator, etc., and in-
flates the bag when instructed by the airbag sensor assembly.
4. SIDE AIRBAG ASSEMBLY
The inflater and bag of the SRS side airbag are stored in the
side airbag assembly and cannot be disassembled. The inflater
contains a squib, igniter charge, gas generator, etc., and in-
flates the bag when instructed by the side airbag sensor assem-
bly.
5. SEAT BELT PRETENSIONER
The seat belt pretensioner system is a component of the front
seat outer belt. The pretensioner contains a squib, gas genera-
tor, wire, piston, etc., and operates in the event of a frontal colli-
sion. The seat belt pretensioner cannot be disassembled.

H11971
Airbag Sensor
Assembly12
3
8
9
10
Side Airbag Assembly (RH)
(Squib)
11
12
13
14
Seat Belt Pretensioner (RH)
Side Airbag Sensor
Assembly (RH)
Front Airbag Sensor (RH)
5
Front Passenger Airbag
Assembly (Squib)
Spiral Cable7
Steering Wheel
Pad (Squib) 6
15
Front Airbag Sensor (LH)
Side Airbag Sensor
Assembly (LH)
Seat Belt Pretensioner (LH)
Side Airbag Assembly (LH)
(Squib) 4
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS-5
1525 Author
: Date
:
2001 AVALON (RM808U)
10. SRS CONNECTORS
HINT:
SRS connectors are located as shown in the following illustra-
tion.
No.ItemApplication
(1)Terminal Twin-Lock MechanismConnectors 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15
(2)Airbag Activation Prevention MechanismConnectors 1, 2, 3, 4, 5, 6, 7, 15
(3)Electrical Connection Check MechanismConnectors 1, 2, 3
(4)Connector Twin-Lock MechanismConnectors 5

RS06H-10
H11972
Spiral Cable Accessory Meter
(Warning Light)Front Passenger Airbag Assembly
Side Airbag Assembly (RH)
Side Airbag Sensor
Assembly (RH)
Seat Belt Pretensioner (RH) Side Airbag Sensor
Assembly (LH)
Seat Belt
Pretensioner (LH)
Side Airbag Assembly (LH)Airbag Sensor Assembly Front Airbag Sensor (RH)
Steering Wheel Pad
(with Airbag)Front Airbag
Sensor (LH)
RS-82
- SUPPLEMENTAL RESTRAINT SYSTEMWIRE HARNESS AND CONNECTOR
1602 Author
: Date
:
2001 AVALON (RM808U)
WIRE HARNESS AND CONNECTOR
LOCATION