AT-256
[EXC.F/EURO-OBD]
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
6th judgement flicker is longer than others.
Overrun clutch solenoid valve circuit is short-circuited or discon-
nected.
Go to OVERRUN CLUTCH SOLENOID VALVE.
Refer to AT-3777th judgement flicker is longer than others.
Torque converter clutch solenoid valve circuit is short-circuited or
disconnected.
Go to TORQUE CONVERTER CLUTCH SOLENOID VALVE.
Refer to AT- 3 8 1
8th judgement flicker is longer than others.
A/T fluid temperature sensor is disconnected or TCM power
source circuit is damaged.
Go to BATT/FLUID TEMP SEN(A/T FLUID TEMP SENSOR
CIRCUIT AND TCM POWER SOURCE).
Refer to AT-3869th judgement flicker is longer than others.
Engine speed signal circuit is short-circuited or disconnected.
Go to ENGINE SPEED SIGNAL.
Refer to AT- 3 9 2
O/D OFF indicator lamp:
SCIA0700ESCIA0701E
SCIA0702ESCIA0703E
AT-260
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — INTRODUCTION
Diagnostic Worksheet
1.❏ Read the Fail-safe and listen to customer complaints.AT- 8 , "Wiring
Diagrams
and Trouble
Diagnosis",
AT-259,
"DIAGNOS-
TIC WORK-
SHEET"
2.❏ CHECK A/T FLUIDAT-264, "A/T
Fluid Check"❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform STALL TEST and LINE PRESSURE TEST.AT- 2 6 5 , "
Stall
Te s t",
AT-268, "
Line
Pressure
Te s t"
❏ Stall test — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ Line Pressure test — Suspected parts:
4.❏ Perform all ROAD TEST and mark required procedures.AT-269,
"Road Test"
4-1. Check before engine is started.AT-271, "1.
CHECK
BEFORE
ENGINE IS
STARTED"
❏ O/D OFF Indicator Lamp Does Not Come On, AT-312 .
❏ SELF-DIAGNOSTIC CONFIRMATION PROCEDURE — Mark detected items.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT-353
.
❏ Vehicle speed sensor·MTR, AT- 3 5 8
.
❏ Accelerator pedal position (APP) sensor, AT-362
.
❏ Shift solenoid valve A, AT-367
.
❏ Shift solenoid valve B, AT-372
.
❏ Overrun clutch solenoid valve, AT-377
.
❏ Torque converter clutch solenoid valve, AT- 3 8 1
.
❏ A/T fluid temperature sensor and TCM power source, AT-386
.
❏ Engine speed signal, AT-392
.
❏ Line pressure solenoid valve, AT-396
.
❏ CAN communication line, AT-403
.
❏ Control unit (RAM), control unit (ROM), AT- 2 0 3 , "
DTC CONTROL UNIT (RAM), CONTROL UNIT
(ROM)" .
❏ Control unit (EEP ROM), AT- 2 0 5 , "
DTC CONTROL UNIT(EEPROM)" .
❏ PNP & overdrive control switches, and throttle position sensor, AT- 3 4 4
.
❏ Battery
❏ Others
4-2. Check at idleAT-272, "
2.
CHECK AT
IDLE"❏ Engine Cannot Be Started In “P” And “N” Position, AT-314 .
❏ In “P” Position, Vehicle Moves Forward Or Backward When Pushed, AT- 3 1 5
.
❏ In “N” Position, Vehicle Moves, AT- 3 1 5
.
❏ Large Shock. “N” → “R” Position, AT-317
.
❏ Vehicle Does Not Creep Backward In “R” Position, AT- 3 1 7
.
❏ Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position, AT- 3 2 1
.
TROUBLE DIAGNOSIS — INTRODUCTION
AT-261
[EXC.F/EURO-OBD]
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4. 4-3. Cruise testAT- 2 7 5 , "3.
CRUISE
TEST",
AT- 2 7 9 ,
"Cruise Test
— Part 1"
Part-1
❏ Vehicle Cannot Be Started From D
1 , AT- 3 2 3 .
❏ A/T Does Not Shift: D
1→ D2 Or Does Not Kickdown: D4→ D2 , AT- 3 2 6 .
❏ A/T Does Not Shift: D
2→ D3 , AT-328 .
❏ A/T Does Not Shift: D
3→ D4 , AT-330 .
❏ A/T Does Not Perform Lock-up,AT- 3 3 2
.
❏ A/T Does Not Hold Lock-up Condition, AT-333
.
❏ Lock-up Is Not Released, AT-335
.
❏ Engine Speed Does Not Return To Idle (Light Braking D
4→ D3 ), AT- 3 3 6 .
Part-2AT- 2 8 2 ,
"Cruise Test
— Part 2"❏ Vehicle Does Not Start From D1 , AT-338 .
❏ A/T Does Not Shift: D
1→ D2 Or Does Not Kickdown: D4→ D2 , AT- 3 2 6 .
❏ A/T Does Not Shift: D
2→ D3 , AT-328 .
❏ A/T Does Not Shift: D
3→ D4 , AT-330 .
Part-3AT- 2 8 4 ,
"Cruise Test
— Part 3"❏ A/T Does Not Shift: D4→ D3 When Overdrive Control Switch “ON” → “OFF”, AT- 3 3 9 .
❏ Engine Speed Does Not Return To Idle (Engine Brake In D
3 ), AT-336 .
❏ A/T Does Not Shift: D
3→ 22 , When Selector Lever “D” → “2” Position, AT- 3 4 0 .
❏ Engine Speed Does Not Return To Idle (Engine Brake In 2
2 ),AT- 3 3 6 .
❏ A/T Does Not Shift: 2
2→ 11 , When Selector Lever “2” → “1” Position, AT- 3 4 1 .
❏ Vehicle Does Not Decelerate By Engine Brake, AT-343
.
❏ TCM Self-diagnosis Does Not Activate (PNP & Overdrive Control Switches, and throttle position sensor
Circuit Checks), AT- 3 4 4
.
❏ SELF-DIAGNOSTIC PROCEDURE — Mark detected items.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT- 3 5 3
.
❏ Vehicle speed sensor·MTR, AT-358
.
❏ Accelerator pedal position (APP) sensor, AT-362
.
❏ Shift solenoid valve A, AT- 3 6 7
.
❏ Shift solenoid valve B, AT- 3 7 2
.
❏ Overrun clutch solenoid valve, AT- 3 7 7
.
❏ Torque converter clutch solenoid valve, AT-381
.
❏ Batt/fluid temp sen (A/T fluid temperature sensor and TCM power source), AT- 3 8 6
.
❏ Engine speed signal, AT- 3 9 2
.
❏ Line pressure solenoid valve, AT-396
.
❏ CAN communication line, AT- 4 0 3
.
❏ Control unit (RAM), control unit (ROM), AT-203, "
DTC CONTROL UNIT (RAM), CONTROL UNIT
(ROM)" .
❏ Control unit (EEP ROM), AT-205, "
DTC CONTROL UNIT(EEPROM)" .
❏ PNP & overdrive control switches, and throttle position sensor, AT- 3 4 4
.
❏ Battery
❏ Others
5.❏ For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts.AT- 2 5 3 ,
"SELF-DIAG-
NOSTIC
PROCE-
DURE
(WITHOUT
CONSULT-
II)"
6.❏ Perform all ROAD TEST and re-mark required procedures.AT- 2 6 9 ,
"Road Test"
AT-266
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — BASIC INSPECTION
JUDGEMENT OF STALL TEST
The test result and possible damaged components relating to each result are shown in the illustrations on next
page.
In order to pinpoint the possible damaged components, follow the WORK FLOW shown in AT- 2 6 2 , "
Work
Flow" (EXCEPT FOR EURO-OBD).
NOTE:
Stall revolution is too high in “D”, “2” or “1” position:
●Slippage occurs in 1st gear but not in 2nd and 3rd gears...... Low one-way clutch slippage
●Slippage occurs in the following gears:
1st through 3rd gears in “D” position and engine brake functions with overdrive control switch set to
“OFF”.
1st and 2nd gears in “2” position and engine brake functions with accelerator pedal released (fully closed
throttle)...... Forward clutch or forward one-way clutch slippage
Stall revolution is too high in R position:
●Engine brake does not function in “1” position...... Low & reverse brake slippage
●Engine brake functions in “1” position...... Reverse clutch slippage
Stall revolution within specifications:
●Vehicle does not achieve speed of more than 80 km/h (50 MPH)...... One-way clutch seizure in torque
converter housing
CAUTION:
Be careful since automatic fluid temperature increases abnormally.
●Slippage occurs in 3rd and 4th gears in “D” position...... High clutch slippage
●Slippage occurs in 2nd and 4th gear in “D” position...... Brake band slippage
●Engine brake does not function in 2nd and 3rd gears in “D” position, 2nd gear in “2” position, and 1st gear
in “1” position with overdrive control switch set to “OFF”...... Overrun clutch slippage
Stall revolution less than specifications:
●Poor acceleration during starts...... One-way clutch slippage in torque converter
TROUBLE DIAGNOSIS — BASIC INSPECTION
AT-269
[EXC.F/EURO-OBD]
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5. Start engine and measure line pressure at idle and stall speed.
●When measuring line pressure at stall speed, follow the
stall test procedure.
Line pressure: Refer to AT-522, "
Line Pressure" .
JUDGEMENT OF LINE PRESSURE TEST
Road TestECS004VU
DESCRIPTION
●The purpose of the test is to determine overall performance of A/
T and analyze causes of problems.
●The road test consists of the following three parts:
1. Check before engine is started
2. Check at idle
SAT493G
Judgement Suspected parts
At idleLine pressure is low in all positions.
●Oil pump wear
●Control piston damage
●Pressure regulator valve or plug sticking
●Spring for pressure regulator valve damaged
●Fluid pressure leakage between oil strainer and pressure regulator valve
●Clogged strainer
Line pressure is low in particular posi-
tion.
●Fluid pressure leakage between manual valve and particular clutch
●For example, line pressure is:
− Low in “R” and “1” positions, but
− Normal in “D” and “2” positions.
Therefore, fluid leakage exists at or around low and reverse brake circuit.
Refer to AT-19, "
CLUTCH AND BAND CHART" .
Line pressure is high.
●Maladjustment of throttle position sensor
●A/T fluid temperature sensor damaged
●Line pressure solenoid valve sticking
●Short circuit of line pressure solenoid valve circuit
●Pressure modifier valve sticking
●Pressure regulator valve or plug sticking
●Open in dropping resistor circuit
At stall
speedLine pressure is low.
●Maladjustment of throttle position sensor
●Line pressure solenoid valve sticking
●Short circuit of line pressure solenoid valve circuit
●Pressure regulator valve or plug sticking
●Pressure modifier valve sticking
●Pilot valve sticking
SAT786A
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-287
[EXC.F/EURO-OBD]
D
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONPFP:00000
Symptom ChartECS004VV
Numbers are arranged in order of inspection.
Perform inspections starting with number one and work up.
Symptom Condition Diagnostic Item Reference Page
Engine cannot start in “P” and “N”
positions.
AT-314, "
Engine Cannot Be Started In
“P” and “N” Position"
ON vehicle1. Ignition switch and starterPG-2, "
POWER SUPPLY
ROUTING",
SC-20, "
STARTING SYS-
TEM"
2. Control cable adjustmentAT- 4 1 6 , "Control Cable
Adjustment"
3. PNP switchAT- 3 4 4 , "TCM Self-diag-
nosis Does Not Activate"
Engine starts in position other than
“N” and “P” positions.
AT-314, "
Engine Cannot Be Started In
“P” and “N” Position"
ON vehicle1. Control cable adjustmentAT- 4 1 6 , "
Control Cable
Adjustment"
2. PNP switchAT- 3 4 4 , "TCM Self-diag-
nosis Does Not Activate"
Transaxle noise in “P” and “N” posi-
tions.ON vehicle1. Fluid levelAT- 2 6 4 , "
FLUID LEVEL
CHECK"
2. Line pressure testAT- 2 6 8 , "Line Pressure
Te s t"
3. Accelerator pedal position (APP) sensorAT- 3 6 2 , "
ACCELE
RATOR PEDAL POSI-
TION (APP) SENSOR"
4. Vehicle speed sensor·A/T (Revolution
sensor) and vehicle speed sensor·MTRAT- 3 5 3 , "
VEHICLE
SPEED SENSOR·A/T
(REVOLUTION SEN-
SOR)",
AT- 3 5 8 , "
DTC VEHICLE
SPEED SENSOR MTR"
OFF vehicle5. Oil pumpAT- 4 4 4 , "
Oil Pump"
6. Torque converterAT- 4 2 5 , "
Locations of
Adjusting Shims, Needle
Bearings, Thrust Washers
and Snap Rings"
Vehicle moves when changing into “P”
position, or parking gear does not dis-
engage when shifted out of “P” posi-
tion.
AT-315, "
In “P” Position, Vehicle
Moves Forward Or Backward When
Pushed"
ON vehicle 1. Control cable adjustmentAT- 4 1 6 , "Control Cable
Adjustment"
OFF vehicle 2. Parking componentsAT- 4 2 1 , "
Components",
AT- 4 4 1 , "
REPAIR FOR
COMPONENT PARTS"
Vehicle runs in “N” position.
AT-315, "
In “N” Position, Vehicle
Moves"
ON vehicle 1. Control cable adjustmentAT- 4 1 6 , "Control Cable
Adjustment"
OFF vehicle2. Forward clutchAT- 4 7 1 , "
Forward and
Overrun Clutches"
3. Reverse clutchAT- 4 6 3 , "Reverse Clutch"
4. Overrun clutchAT- 4 7 1 , "Forward and
Overrun Clutches"
AT-288
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Vehicle will not run in “R” position (but
runs in “D”, “2” and “1” positions).
Clutch slips.
Very poor acceleration.
AT- 3 1 8 , "
Vehicle Does Not Creep
Backward In “R” Position"
ON vehicle1. Control cable adjustmentAT-416, "
Control Cable
Adjustment"
2. Stall testAT-265, "Stall Test"
3. Line pressure testAT-268, "Line Pressure
Te s t"
4. Line pressure solenoid valveAT-396, "
LINE PRES-
SURE SOLENOID
VA LV E"
5. Control valve assemblyAT-414, "
Control Valve
Assembly and Accumula-
tors"
Vehicle will not run in “R” position (but
runs in “D”, “2” and “1” positions).
Clutch slips.
Very poor acceleration.
AT- 3 1 8 , "
Vehicle Does Not Creep
Backward In “R” Position"
OFF vehicle6. Reverse clutchAT-463, "
Reverse Clutch"
7. High clutchAT-466, "High Clutch"
8. Forward clutchAT-471, "Forward and
Overrun Clutches"
9. Overrun clutchAT-471, "Forward and
Overrun Clutches"
10. Low & reverse brakeAT-476, "Low & Reverse
Brake"
Vehicle braked when shifting into “R”
position.ON vehicle1. Fluid levelAT-264, "
A/T Fluid Check"
2. Line pressure testAT-268, "Line Pressure
Te s t"
3. Line pressure solenoid valveAT-396, "
LINE PRES-
SURE SOLENOID
VA LV E"
4. Control valve assemblyAT-414, "
Control Valve
Assembly and Accumula-
tors"
OFF vehicle5. High clutchAT-466, "
High Clutch"
6. Brake bandAT-488, "Band Servo Pis-
ton Assembly"
7. Forward clutchAT-471, "Forward and
Overrun Clutches"
8. Overrun clutchAT-471, "Forward and
Overrun Clutches"
Symptom Condition Diagnostic Item Reference Page
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-289
[EXC.F/EURO-OBD]
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Sharp shock in shifting from “N” to “D”
position.ON vehicle1. Engine idling rpmEC-1391, "
I d l e S p e e d a n d
Ignition Timing"
2. Accelerator pedal position (APP) sensorAT- 3 6 2 , "
ACCELE
RATOR PEDAL POSI-
TION (APP) SENSOR"
3. Line pressure testAT- 2 6 8 , "Line Pressure
Te s t"
4. A/T fluid temp sen circ and TCM pow
sourAT- 3 8 6 , "
BATT/FLUID
TEMP SEN (A/T FLUID
TEMP SENSOR CIR-
CUIT AND TCM POWER
SOURCE)"
5. Engine speed signalAT- 3 9 2 , "ENGINE SPEED
SIGNAL"
6. Line pressure solenoid valveAT- 3 9 6 , "
LINE PRES-
SURE SOLENOID
VA LV E"
7. Control valve assemblyAT- 4 1 4 , "
Control Valve
Assembly and Accumula-
tors"
8. Accumulator N-DAT- 4 1 4 , "
Control Valve
Assembly and Accumula-
tors"
OFF vehicle 9. Forward clutchAT- 4 7 1 , "Forward and
Overrun Clutches"
Vehicle will not run in “D” and “2” posi-
tions (but runs in “1” and “R” posi-
tions).ON vehicle 1. Control cable adjustmentAT- 4 1 6 , "
Control Cable
Adjustment"
OFF vehicle 2. Low one-way clutchAT- 4 2 1 , "
OVERHAUL",
AT- 4 2 5 , "
Locations of
Adjusting Shims, Needle
Bearings, Thrust Washers
and Snap Rings"
Vehicle will not run in “D”, “1”, “2” posi-
tions (but runs in “R” position). Clutch
slips. Very poor acceleration.
AT-321, "
Vehicle Does Not Creep For-
ward In “D”,“2” Or “1” Position"
ON vehicle1. Fluid levelAT- 2 6 4 , "
FLUID LEVEL
CHECK"
2. Stall testAT- 2 6 5 , "Stall Tes t"
3. Line pressure testAT- 2 6 8 , "Line Pressure
Te s t"
4. Line pressure solenoid valveAT- 3 9 6 , "
LINE PRES-
SURE SOLENOID
VA LV E"
5. Control valve assemblyAT- 4 1 4 , "
Control Valve
Assembly and Accumula-
tors"
6. Accumulator N-DAT- 4 1 4 , "
Control Valve
Assembly and Accumula-
tors"
Symptom Condition Diagnostic Item Reference Page