8 CHECK HEATED OXYGEN SENSOR 2
Without CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and drive vehicle at a speed of more than 70 km/h (43 MPH) for 2 consecutive minutes.
3. Stop vehicle with engine running.
4. Set voltmeter probes between ECM terminals 56 (Heated oxygen sensor 2 signal) and engine ground.
AEC874A
5. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.56V at least once.
If the voltage is above 0.56V at step 4, step 5 is not necessary.
6. Check the voltage when revving up to 5,000 rpm under no load. Or keep vehicle at idling for 10 minutes, then check
the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), ªDº position with
ªO/Dº OFF (A/T).
The voltage should be below 0.54V at least once.
CAUTION:
+Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
+Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK©GO TO 9.
NG©Replace heated oxygen sensor 2.
9 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect joint connector-3.
3. Check harness continuity between joint connector-3 terminal 1 and ground. Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to power.
5. Then reconnect harness connectors.
OK or NG
OK©GO TO 11.
NG©GO TO 10.
10 DETECT MALFUNCTIONING PART
Check the following.
+Joint connector-3 (Refer to ªHARNESS LAYOUTº, EL section.)
+Harness for open or short between joint connector-3 and engine ground
©Repair open circuit, short to power in harness or connectors.
DTC P1147 HO2S2KA24DE (EURO OBD)
Diagnostic Procedure
EC-3342
System DescriptionNEEC0444
Sensor Input Signal to ECMECM func-
tionActuator
Camshaft position sensor Engine speed
Fuel pump
controlFuel pump relay
Ignition switch Start signal
The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine
startability. If the ECM receives a 180É signal from the camshaft position sensor, it knows that the engine is
rotating, and causes the pump to perform. If the 180É signal is not received when the ignition switch is on, the
engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving safety. The
ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn controls the
fuel pump.
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 5 seconds.
Engine running and cranking Operates.
Except as shown aboveStops.
SFE425A
Component DescriptionNEEC0501The fuel pump with a fuel damper is an in-tank type (the pump and
damper are located in the fuel tank).
CONSULT-II Reference Value in Data Monitor
Mode
NEEC0445
MONITOR ITEM CONDITION SPECIFICATION
FUEL PUMP RLY+Ignition switch is turned to ON (Operates for 5 seconds)
+Engine running and crankingON
+Except as shown above OFF
FUEL PUMPKA24DE (EURO OBD)
System Description
EC-3378
3 CHECK POWER SUPPLY
1. Stop engine.
2. Disconnect IACV-FICD solenoid valve harness connector.
SEF342V
3. Start engine, then push A/C switch ON and turn fan switch to 4-speed.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEC281D
Voltage: Battery voltage
OK or NG
OK©GO TO 5.
NG©GO TO 4.
4 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E101, M5
+Harness for open or short between IACV-FICD solenoid valve and air conditioner relay
©Repair open circuit, short to ground or short to power in harness or connectors.
IACV-FICD SOLENOID VALVEKA24DE (EURO OBD)
Diagnostic Procedure
EC-3393
Air Bleeding
Pump the priming pump to bleed air.
+When air is bled completely, the pumping of the priming
pump suddenly becomes heavy. Stop operation at that
time.
+If it is difficult to bleed air by the pumping of the prim-
ing pump (the pumping of the priming pump does not
become heavy), disconnect the fuel supply hose
between the fuel filter and the injection pump. Then, per-
form the operation described above, and make sure that
fuel comes out. (Use a pan, etc. so as not to spill fuel.
Do not let fuel get on engine and other parts.) After that,
connect the hose, and then bleed air again.
+Start engine and let it idle for at least one minute after
performing air bleeding.
Water Draining
EXCEPT FOR EUROPE
+If the MIL illuminates or blinks during the engine operation,
drain the water as follows.
1. Loosen drain cock and drain water.
Loosening drain cock four to five turns causes water to
start draining.
Do not remove drain cock by loosening it excessively.
If water does not drain properly, move the priming up and
down.
Water amount when the MIL blinks:
90 - 150 m!(3.2 - 5.3 Imp fl oz)
CAUTION:
When the water is drained, the fuel is also drained. Use a
pan, etc. to avoid fuel adherence to the rubber parts such as
the engine mount insulator.
Do not over-tighten the water draining cock. This will dam-
age the cock thread, resulting in water or fuel leak.
2. Bleed air of the fuel filter. Refer to EC-3426.
3. Start the engine, then check that the MIL goes off.
FOR EUROPE
1. Loosen drain cock and drain water.
Loosening drain cock four to five turns causes water to
start draining.
Do not remove drain cock by loosening it excessively.
If water does not drain properly, move the priming handle up
and down.
CAUTION:
When the water is drained, the fuel is also drains. Use a pan,
etc. to avoid fuel adherence to rubber parts such as the
engine mount insulator.
Do not over-tighten the water drain cock. This will damage
the cock thread, resulting in water or fuel leak.
SMA825B
BASIC SERVICE PROCEDUREYD25DDTi
EC-3426
ENGINE CONTROL COMPONENT PARTS/CONTROL
SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
SELF-DIAG
RESULTSDATA MONI-
TORACTIVE
TEST
ENGINE CONTROL COMPONENT PARTS
INPUTEngine coolant temperature sensor X X
Intake air temperature sensor X X
Vehicle speed sensor X X
Accelerator position sensor X X X
Accelerator position switch X X
Crankshaft position sensor (TDC) X X
Ignition switch (start signal) X
Park/Neutral position (PNP) switch X
Battery voltage X
Air conditioner switch X
Brake pedal position switch X X
Charge air pressure sensor X X
Heat up switch X
Stop lamp switch X X
OUTPUTGlow relayXX
EGR volume control valve X X X
Cooling fan relay X X X
Air conditioner relay X
X: Applicable
SELF-DIAGNOSTIC MODE
Regarding items detected in ªSELF-DIAG RESULTSº mode,
refer to ªTROUBLE DIAGNOSIS Ð INDEXº, EC-3400.
DATA MONITOR MODE
Monitored item
[Unit]ECM
input
signalsMain
signalsDescription Remarks
CKPSzRPM (TDC)
[rpm]jj+The engine speed computed from the
crankshaft position sensor (TDC) signal
is displayed.
CMPSzRPMzPUMP
[rpm]jj+The engine speed computed from the
pulse signal sent from electronic control
fuel injection pump is displayed.
COOLAN TEMP/S
[ÉC] or [ÉF]
jj+The engine coolant temperature (deter-
mined by the signal voltage of the
engine coolant temperature sensor) is
displayed.+When the engine coolant temperature
sensor is open or short-circuited, ECM
enters fail-safe mode. The engine cool-
ant temperature determined by the ECM
is displayed.
VHCL SPEED SE
[km/h] or [mph]jj+The vehicle speed computed from the
vehicle speed sensor signal is displayed.
FUEL TEMP SEN
[ÉC] or [ÉF]jj+The fuel temperature (sent from elec-
tronic control fuel injection pump) is dis-
played.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD25DDTi
CONSULT-II (Cont'd)
EC-3435
Monitored item
[Unit]ECM
input
signalsMain
signalsDescription Remarks
ACCEL POS SEN [V]
jj+The accelerator position sensor signal
voltage is displayed.
FULL ACCEL SW
[ON/OFF]jj+Indicates [ON/OFF] condition from the
accelerator position switch signal.
OFF ACCEL SW
[ON/OFF]jj+Indicates [ON/OFF] condition from the
accelerator position switch signal.
SPILL/V [ÉCA]
j+The control position of spill valve (sent
from electronic control fuel injection
pump) is displayed.
BATTERY VOLT [V]
jj+The power supply voltage of ECM is dis-
played.
I/C INT/A T/S [V]
jj+The signal voltage of the intake air tem-
perature sensor is displayed.
P/N POSI SW
[ON/OFF]jj+Indicates [ON/OFF] condition from the
park/neutral position switch signal.
START SIGNAL
[ON/OFF]jj+Indicates [ON/OFF] condition from the
starter signal.+After starting the engine, [OFF] is dis-
played regardless of the starter signal.
AIR COND SIG
[ON/OFF]jj+Indicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
BRAKE SW [ON/OFF]
jj+Indicates [ON/OFF] condition from the
stop lamp switch signal.
BRAKE SW2
[ON/OFF]jj+Indicates [ON/OFF] condition from the
brake pedal position switch.
IGN SW
[ON/OFF]jj+Indicates [ON/OFF] condition from igni-
tion switch signal.
WARM UP SW
[ON/OFF]j+Indicates [ON/OFF] condition from the
heat up switch signal.
TURBO BST SEN
[kPa]j+The charge air pressure (determined by
the signal voltage sent to the ECM) is
displayed.
DECELER F/CUT
[ON/OFF]j+The [ON/OFF] condition from decelera-
tion fuel cut signal (sent from ECM) is
displayed.
INJ TIMG C/V [%]
j+The duty ratio of fuel injection timing
control valve (sent from electronic con-
trol fuel injection pump) is displayed.
AIR COND RLY
[ON/OFF]j+Indicates the control condition of the air
conditioner relay (determined by ECM
according to the input signals).
GLOW RLY [ON/OFF]
j+The glow relay control condition (deter-
mined by ECM according to the input
signal) is displayed.
COOLING FAN
[ON/OFF]
j+Indicates the control condition of the
cooling fans (determined by ECM
according to the input signal).
+ON ... Operates.
OFF ... Stopped.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD25DDTi
CONSULT-II (Cont'd)
EC-3436
SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointHARD/NO START/RESTART
(EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
KNOCK/DETONATION
LACK OF POWER
POOR ACCELERATION
HI IDLE
LOW IDLE NO START (with first firing)
NO START (without first firing)
HARD TO START WHEN ENGINE IS COLD
HARD TO START WHEN ENGINE IS HOT
AT IDLE
DURING DRIVING
WHEN DECELERATINGWarranty symptom code AA AB AC AD AE AF
ENGINE CONTROL
Start signal circuit *a, *b1111EC-3631 *3
PNP switch circuit*a, *b 1
EC-3634
*c
Accelerator position switch (Idle) cir-
cuit*a, *c 1 1 1 1 1
EC-3516
*b 1 1 1 *4
Accelerator position switch (Full) cir-
cuit*a, *b 1 1 1 EC-3516
Ignition switch circuit*a 1 111
EC-3471
*b*5
Power supply for ECM circuit*a 1 111
EC-3471
*b
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*3: Start control does not function.
*4: Accelerator position sensor NG signal is output.
*5: Engine does not stop.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONYD25DDTi
Symptom Matrix Chart (Cont'd)
EC-3456
SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator lamp illuminates.
Can be detected by CONSULT-II?
Fuel cutBLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
ENGINE CONTROL
Start signal circuit *a, *b EC-3631 *3
PNP switch circuit*a, *b
1 1 EC-3634
*c
Accelerator position switch (Idle) cir-
cuit*a, *c
EC-3516
*b 1 1 *4
Accelerator position switch (Full) cir-
cuit*a, *b 1 1 EC-3516
Ignition switch circuit*a
EC-3471
*b*5
Power supply for ECM circuit*a
111
EC-3471
*b
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*3: Start control does not function.
*4: Accelerator position sensor NG signal is output.
*5: Engine does not stop.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONYD25DDTi
Symptom Matrix Chart (Cont'd)
EC-3457