2001 NISSAN PICK-UP engine

On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
+An excessively high voltage from the charge air pressure sen-
sor is sent to ECM when engine is running.+Intake air system
+Turbocharger system
+Charge air pressure sensor
+Harness or connectors
(The charge air pressure sensor circuit is shorted.)
DTC Confirmation Procedure
NOTE:
If DTC 0406 ªINT AIR VOLº displayed with DTC 0905
ªTURBO PRESSUREº, perform trouble diagnosis for DTC
0905 ªTURBO PRESSUREº first. (See EC-3601.)
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and warm it up to normal operating temperature.
4) Drive vehicle.
5) Maintain the engine speed more than 4,000 rpm for at least
10 seconds.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-3533.
WITHOUT CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Drive vehicle.
3) Maintain the engine speed more than 4,000 rpm for at least
10 seconds.
4) Stop vehicle.
5) Turn ignition switch ªOFFº, wait at least 5 seconds and then
turn ªONº.
6) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º
with ECM.
7) If DTC is detected, go to ªDiagnostic Procedureº, EC-3533.SEF817Y
DTC 0406 INT AIR VOLYD25DDTi
EC-3531

Diagnostic Procedure
1 CHECK INTAKE AIR SYSTEM
Listen for an intake air leak and clogging after the intake air temperature sensor.
OK or NG
OKcGO TO 2.
NGcRepair or replace.
2 CHECK CHARGE AIR PRESSURE SENSOR
1. Remove charge air pressure sensor with its harness connector connected.
2. Turn ignition switch ªONº.
3. Use pump to apply pressure to charge air pressure sensor as shown in the figure.
CAUTION:
+Always calibrate the pressure pump gauge when using it.
+Inspection should be done at room temperature [10 - 30ÉC (50 - 86ÉF)].
4. Check the output voltage between charge air pressure sensor terminal 2 and engine ground.
SEF449Z
OK or NG
OKcGO TO 3.
NGcReplace charge air pressure sensor.
3 CHECK TURBOCHARGER OVERALL FUNCTION
1. Start engine and let it idle.
2. Make sure that turbocharger wastegate valve control actuator rod moves when revving engine up to 3,000 rpm and returning to
idle.
SEC255D
OK or NG
OKcGO TO 4.
NGcRefer to EM section, ªTurbocharger inspectionº.
DTC 0406 INT AIR VOLYD25DDTi
EC-3532

Description
The crankshaft position sensor (TDC) monitors engine speed by
means of signals from the sensing plate (with three protrusions)
installed to the crankshaft pulley. The data signal output is
detected at ATDC 70É and sent to the ECM. The sensor signal
is used for fuel injection control and fuel injection timing control.
CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
CKPSzRPM (TDC)+Tachometer: Connect
+Run engine and compare tachometer indication with the CONSULT-II
value.Almost the same speed as the
CONSULT-II value.
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and
Pulse Signal)
44 YCrankshaft position sensor
(TDC)Engine is running.
Warm-up condition
Idle speedApproximately 0.04V
SEF333Y
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 0.04V
SEF334Y
47 BRCrankshaft position sensor
(TDC) groundEngine is running.Warm-up condition
Idle speedApproximately 0V
SEF231Z
DTC 0407 CRANK POS SEN (TDC)YD25DDTi
EC-3534

On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
+An improper signal from the sensor is sent to ECM during
engine running and cranking.+Harness or connectors
(The sensor circuit is open.)
+Crankshaft position sensor (TDC)
DTC Confirmation Procedure
Before performing the following procedure, confirm that
battery voltage is more than 10V.
WITH CONSULT-II
1) Turn ignition switch ªONº and select ªDATA MONITORº
mode with CONSULT-II.
2) Crank engine for at least 1 second.
3) Start engine and run it for at least 2 seconds at idle speed.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-3538.
WITHOUT CONSULT-II
1) Crank engine for at least 1 second.
2) Start engine and run it for at least 2 seconds at idle speed.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then
turn ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º
with ECM.
5) If DTC is detected, go to ªDiagnostic Procedureº, EC-3538.
SEF817Y
DTC 0407 CRANK POS SEN (TDC)YD25DDTi
EC-3535

Diagnostic Procedure
1 CHECK CRANKSHAFT POSITION SENSOR (TDC) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screws.
SEC245D
3. Disconnect crankshaft position sensor (TDC) harness connector and ECM harness connector.
SEC238D
4. Check harness continuity between ECM terminal 47 and crankshaft position sensor (TDC) terminal 2. Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 2.
NGcGO TO 3.
2 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M279, E237 (LHD models)
+Harness connectors F36, E237 (RHD models)
+Harness for open and short between crankshaft position sensor (TDC) and ECM
cRepair harness or connectors.
3 CHECK CRANKSHAFT POSITION SENSOR (TDC) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between terminal 1 and ECM terminal 44. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 5.
NGcGO TO 4.
DTC 0407 CRANK POS SEN (TDC)YD25DDTi
EC-3537

On Board Diagnosis Logic
The ECM checks if battery voltage is within the tolerance range for the engine control system.
Malfunction is detected when ... Check Items (Possible Cause)
+An abnormally high voltage from the battery is sent to ECM.+Incorrect jump starting
+Battery
+Alternator
+ECM
DTC Confirmation Procedure
With CONSULT-II
1)Check the following.
+Jumper cables are connected for jump starting.
+Battery or alternator has been replaced.
If the result is ªYesº for one item or more, skip the following steps and go to ªDiagnostic Procedureº,
EC-3541.
2) Check that the positive battery terminal is connected to battery properly. If NG, reconnect it properly.
3) Check that the alternator functions properly. Refer to EL section (ªCHARGING SYSTEMº).
4) Turn ignition switch ªONº and select ªDATA MONITORº mode with CONSULT-II.
5) Wait one minute.
6) If DTC is detected, go to ªDiagnostic Procedureº, EC-3541.
If DTC is not detected, go to next step.
7) Start engine and wait one minute at idle.
8) If DTC is detected, go to ªDiagnostic Procedureº, EC-3541.
Without CONSULT-II
1)Check the following.
+Jumper cables are connected for jump starting.
+Battery or alternator has been replaced.
If the result is ªYesº for one item or more, skip the following steps and go to ªDiagnostic Procedureº,
EC-3541.
2) Check that the positive battery terminal is connected to battery properly. If NG, reconnect it properly.
3) Check that the alternator functions properly. Refer to EL section (ªCHARGING SYSTEMº).
4) Turn ignition switch ªONº and wait one minute.
5) Turn ignition switch ªOFFº, wait 5 seconds and then turn ªONº.
6) Perform ªDiagnostic Test Mode II (Self-diagnostic result)º with ECM.
7) If DTC is detected, go to ªDiagnostic Procedureº, EC-3541.
If DTC is not detected, go to next step.
8) Start engine and wait one minute at idle.
9) Turn ignition switch ªOFFº, wait 5 seconds and then turn ªONº.
10) Perform ªDiagnostic Test Mode II (Self-diagnostic result)º with ECM.
11) If DTC is detected, go to ªDiagnostic Procedureº, EC-3541.
Diagnostic Procedure
1 INSPECTION START
Are jumper cables connected for the jump starting?
Yes or No
YescGO TO 3.
NocGO TO 2.
DTC 0502 BATTERY VOLTAGEYD25DDTi
EC-3540

Description
SYSTEM DESCRIPTION
The ECM and the electronic control fuel injection pump control
unit (abbreviated as the injection pump control unit) perform the
real time communication (signal exchange).
The ECM transmits the signals of the target fuel injection
amount, target fuel injection timing, and engine speed, etc., and
receives the signals of the pump speed and fuel temperature,
etc. from the injection pump control unit.
By those signals, the injection pump controls the optimum fuel
injection amount and injection timing of the spill valve and tim-
ing control valve.
Injection pump control unit has an on board diagnostic system,
which detects malfunctions related to sensors or actuators built-
into electronic control fuel injection pump. These malfunction
information are transferred through the line (circuit) from injection
pump control unit to ECM.
FUEL INJECTION AMOUNT CONTROL
In accordance with the target fuel injection amount signal from
the ECM, the injection amount is controlled by controlling the spill
valve in the injection pump and by changing the needle opening
time.
FUEL INJECTION TIMING CONTROL
Based on the target fuel injection timing signal from the ECM, the
injection timing is controlled in accordance with the timer spring
by performing the duty control of the timing control valve in the
injection pump and by adjusting the pressure of the timer piston
high pressure chamber.
FUEL TEMPERATURE SENSOR
The sensor detects the fuel temperature in the injection pump
and calibrates the injection amount change by the fuel tempera-
ture.
CAM RING POSITION SENSOR
The sensor detects the passing of the protrusion on the sensor
wheel in the injection pump by the semiconductor magnetic
resistance element sensor. The cam ring position sensor syn-
chronizes with the cam ring, and detects the actual advance
amount. The injection pump control unit measures the injection
pump revolution by the signal of the cam ring position sensor.
SEF437Y
DTC 0701 P1zCAM POS SENYD25DDTi
EC-3542

CONSULT-II Reference Value in Data Monitor
Mode
Remarks: Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
FUEL TEMP SEN+Engine: After warming up More than 40ÉC (104ÉF)
SPILL/V+Engine: After warm-
ing upIdle Approx. 13ÉCA
INJ TIMG C/V+Engine: After warming up,
idle the engine.Approx. 50 - 70%
DECELER F/CUT+Engine: After warm-
ing upIdle OFF
BARO SEN+Ignition switch: ONAltitude
Approx.0m(0ft): Approx. 100.62 kPa (1.0062 bar, 1.026 kg/cm
2, 14.59
psi)
Approx. 1,000 m (3,281 ft): Approx. 88.95 kPa (0.8895 bar, 0.907 kg/cm
2,
12.90 psi)
Approx. 1,500 m (4,992 ft): Approx. 83.16 kPa (0.8316 bar, 0.848 kg/cm
2,
12.06 psi)
Approx. 2,000 m (6,562 ft): Approx. 78.36 kPa (0.7836 bar, 0.799 kg/cm
2,
11.36 psi)
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
33 G/YElectronic control fuel
injection pumpEngine is running.
Warm-up condition
Idle speedApproximately 2.4V
40 PUElectronic control fuel
injection pumpEngine is running.
Warm-up condition
Idle speedApproximately 2.4V
52 L/WElectronic control fuel
injection pumpEngine is running.
Idle speedApproximately 0.1V
53 L/RElectronic control fuel
injection pumpEngine is running.
Idle speedApproximately 0.45V
Engine is running.
Engine speed is 2,000 rpmApproximately 0.7V
DTC 0701 P1zCAM POS SENYD25DDTi
EC-3543