SEC340D
DTC Confirmation ProcedureNEEC0157
SEC341D
SEC342D
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
+ªCOMPLETEDº will appear on CONSULT-II screen when all
tests ªCOND1º, ªCOND2º and ªCOND3º are completed.
+If ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
5 seconds before conducting the next test.
TESTING CONDITION:
Never stop engine during this procedure. If the engine is
stopped, retry this procedure from step 2 in ªProcedure for
COND1º.
WITH CONSULT-IINEEC0157S01Procedure for COND1NEEC0157S01011. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch ªOFFº and wait at least 5 seconds.
3. Turn ignition switch ªONº and select ªHO2S2 (B1) P1147º of
ªHO2S2º in ªDTC WORK SUPPORTº mode with CONSULT-II.
4. Touch ªSTARTº.
5. Start engine and let it idle for at least 30 seconds.
6. Rev engine up to 2,000 rpm 2 or 3 times quickly under no load.
If ªCOMPLETEDº appears on CONSULT-II screen, go to step
2 in ªProcedure for COND3º.
If ªCOMPLETEDº does not appear on CONSULT-II screen, go
to the following step.
7. Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2
consecutive minutes.
8. When the following conditions are met, ªTESTINGº will be dis-
played at ªCOND1º on the CONSULT-II screen. Maintain the
conditions continuously until ªTESTINGº changes to ªCOM-
PLETEDº. (It will take approximately 60 seconds.)
ENG SPEED More than 1,000 rpm
B/FUEL SCHDL More than 1.0 msec
COOLANT TEMP/S 70 - 105ÉC
Selector level Suitable position
NOTE:
+If ªTESTINGº is not displayed after 5 minutes, retry from
step 2 in ªProcedure for COND1º.
+If ªCOMPLETEDº already appears at ªCOND2º on CON-
SULT-II screen before ªProcedure for COND2º is
conducted, it is unnecessary to conduct step 1 in ªProce-
dure for COND2º.
DTC P1147 HO2S2KA24DE (EURO OBD)
DTC Confirmation Procedure
EC-3335
Fuel Injection Timing Control System
DESCRIPTION
The target fuel injection timing in accordance with the engine speed and the fuel injection amount are
recorded as a map in the ECM beforehand. The ECM and the injection pump control unit exchange signals
and perform feedback control for optimum injection timing in accordance with the map.
Air Conditioning Cut Control
DESCRIPTION
Input/output signal chart
Sensor Input Signal to ECM ECM Function Actuator
Air conditioner switch Air conditioner ªONº signal
Air conditioner cut
controlAir conditioner relay Accelerator position sensor Accelerator position
Vehicle speed sensor Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
System description
This system improves acceleration when the air conditioner is used.
When the accelerator pedal is fully depressed, the air conditioner is turned off for a few seconds.
When engine coolant temperature becomes excessively high, the air conditioner is turned off. This contin-
ues until the engine coolant temperature returns to normal.
Fuel Cut Control (at no load & high engine
speed)
DESCRIPTION
Input/output signal chart
Sensor Input Signal to ECM ECM Function Actuator
Vehicle speed sensor Vehicle speed
Fuel cut controlElectronic control fuel injec-
tion pump Park/Neutral position (PNP) switch Neutral position
Accelerator position switch Accelerator position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (TDC) Engine speed
If the engine speed is above 2,700 rpm with no load (for example, in neutral and engine speed over 2,700
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under ªFuel Injection Control Systemº,
EC-3411.
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTIONYD25DDTi
EC-3413
DTC and MIL Detection Logic
When a malfunction is detected, the malfunction (DTC) is stored in the ECM memory.
The MIL will light up each time the ECM detects malfunction. For diagnostic items causing the MIL to light
up, refer to ªTROUBLE DIAGNOSIS Ð INDEXº, EC-3400.
Diagnostic Trouble Code (DTC)
HOW TO READ DTC
The DTC can be read by the following methods.
Without CONSULT-II
ECM displays the DTC by a set of four digit numbers with MIL illumination in the diagnostic test mode II
(Self-diagnostic results). Example: 0407, 1004, etc.
With CONSULT-II
CONSULT-II displays the DTC in ªSELF-DIAG RESULTSº mode. Examples: ªCRANK POS SEN (TDC)º, etc.
HOW TO ERASE DTC
How to erase DTC (
With CONSULT-II)
1.If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Touch ªENGINEº.
3. Touch ªSELF-DIAG RESULTSº.
4. Touch ªERASEº. (The DTC in the ECM will be erased.)
The emission related diagnostic information in the ECM can be erased by selecting ªERASEº in the ªSELF-
DIAG RESULTSº mode with CONSULT-II.
How to erase DTC (Without CONSULT-II)
1. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Change the diagnostic test mode from Mode II to Mode I by using the data link connector. (See
EC-3432.)
The emission related diagnostic information in the ECM can be erased by changing the diagnostic test mode.
+If the battery is disconnected, the emission-related diagnostic information will be lost after
approx. 24 hours.
SEC944C
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD25DDTi
EC-3428
Diagnostic test mode I Ð Bulb check
In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to
EL section, ªWARNING LAMPS AND CHIMEº or see EC-3647.
Diagnostic test mode I Ð Malfunction warning
MIL Condition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.
Diagnostic test mode II Ð Self-diagnostic results
In this mode, DTC is indicated by the number of blinks of the MIL as shown below.
Long (0.6 second) blinking indicates the two LH digits of number and short (0.3 second) blinking indicates
the two RH digits of number. For example, the MIL blinks 10 times for 6 seconds (0.6 sec x 10 times) and
then it blinks three times for about 1 second (0.3 sec x 3 times). This indicates the DTC ª1003º.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC ª0505º refers to no
malfunction. (See TROUBLE DIAGNOSIS Ð INDEX, EC-3400.)
How to erase diagnostic test mode II (Self-diagnostic results)
The DTC can be erased from the backup memory in the ECM when the diagnostic test mode is changed
from Diagnostic Test Mode II to Diagnostic Test Mode I. (Refer to ªHow to Switch Diagnostic Test Modesº,
EC-3431.)
+If the battery terminal is disconnected, the DTC will be lost from the backup memory within 24
hours.
+Be careful not to erase the stored memory before starting trouble diagnoses.
SEF298QA
SEF162PB
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD25DDTi
Malfunction Indicator Lamp (MIL) (Cont'd)
EC-3432
REAL TIME DIAGNOSIS IN DATA MONITOR MODE
CONSULT-II has two kinds of triggers and they can be selected
by touching ªSETTINGº in ªDATA MONITORº mode.
1) ªAUTO TRIGº (Automatic trigger):
+The malfunction will be identified on the CONSULT-II screen
in real time.
In other words, DTC will be displayed if the malfunction is
detected by ECM.
At the moment a malfunction is detected by ECM, ªMONI-
TORº in ªDATA MONITORº screen is changed to ªRecording
Data ... xx%º as shown at left, and the data after the mal-
function detection is recorded. Then when the percentage
reached 100%, ªREAL-TIME DIAGº screen is displayed. If
ªSTOPº is touched on the screen during ªRecording Data ...
xx%º, ªREAL-TIME DIAGº screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by ªTRIGGER POINTº and
ªRecording Speedº. Refer to CONSULT-II OPERATION
MANUAL.
2) ªMANU TRIGº (Manual trigger):
+DTC will not be displayed automatically on CONSULT-II
screen even though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even
though a malfunction is detected.
Use these triggers as follows:
1) ªAUTO TRIGº
+While trying to detect the DTC by performing the ªDTC Con-
firmation Procedureº, be sure to select to ªDATA MONITOR
(AUTO TRIG)º mode. You can confirm the malfunction at the
moment it is detected.
+While narrowing down the possible causes, CONSULT-II
should be set in ªDATA MONITOR (AUTO TRIG)º mode,
especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or
twisting) the suspicious connectors, components and har-
ness in the ªDTC Confirmation Procedureº, the moment a
malfunction is found the DTC will be displayed. (Refer to GI
section, ªIncident Simulation Testsº in ªHOW TO PERFORM
EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCI-
DENTº.)
2) ªMANU TRIGº
+If the malfunction is displayed as soon as ªDATA MONITORº
is selected, reset CONSULT-II to ªMANU TRIGº. By select-
ing ªMANU TRIGº you can monitor and store the data. The
data can be utilized for further diagnosis, such as a compari-
son with the value for the normal operating condition.
SEF373Y
SEF707X
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD25DDTi
CONSULT-II (Cont'd)
EC-3438
Description
SYSTEM DESCRIPTION
The ECM and the electronic control fuel injection pump control
unit (abbreviated as the injection pump control unit) perform the
real time communication (signal exchange).
The ECM transmits the signals of the target fuel injection
amount, target fuel injection timing, and engine speed, etc., and
receives the signals of the pump speed and fuel temperature,
etc. from the injection pump control unit.
By those signals, the injection pump controls the optimum fuel
injection amount and injection timing of the spill valve and tim-
ing control valve.
Injection pump control unit has an on board diagnostic system,
which detects malfunctions related to sensors or actuators built-
into electronic control fuel injection pump. These malfunction
information are transferred through the line (circuit) from injection
pump control unit to ECM.
FUEL INJECTION AMOUNT CONTROL
In accordance with the target fuel injection amount signal from
the ECM, the injection amount is controlled by controlling the spill
valve in the injection pump and by changing the needle opening
time.
FUEL INJECTION TIMING CONTROL
Based on the target fuel injection timing signal from the ECM, the
injection timing is controlled in accordance with the timer spring
by performing the duty control of the timing control valve in the
injection pump and by adjusting the pressure of the timer piston
high pressure chamber.
FUEL TEMPERATURE SENSOR
The sensor detects the fuel temperature in the injection pump
and calibrates the injection amount change by the fuel tempera-
ture.
CAM RING POSITION SENSOR
The sensor detects the passing of the protrusion on the sensor
wheel in the injection pump by the semiconductor magnetic
resistance element sensor. The cam ring position sensor syn-
chronizes with the cam ring, and detects the actual advance
amount. The injection pump control unit measures the injection
pump revolution by the signal of the cam ring position sensor.
SEF437Y
DTC 0402 P9zFUEL TEMP SENYD25DDTi
EC-3508
Description
SYSTEM DESCRIPTION
The ECM and the electronic control fuel injection pump control
unit (abbreviated as the injection pump control unit) perform the
real time communication (signal exchange).
The ECM transmits the signals of the target fuel injection
amount, target fuel injection timing, and engine speed, etc., and
receives the signals of the pump speed and fuel temperature,
etc. from the injection pump control unit.
By those signals, the injection pump controls the optimum fuel
injection amount and injection timing of the spill valve and tim-
ing control valve.
Injection pump control unit has an on board diagnostic system,
which detects malfunctions related to sensors or actuators built-
into electronic control fuel injection pump. These malfunction
information are transferred through the line (circuit) from injection
pump control unit to ECM.
FUEL INJECTION AMOUNT CONTROL
In accordance with the target fuel injection amount signal from
the ECM, the injection amount is controlled by controlling the spill
valve in the injection pump and by changing the needle opening
time.
FUEL INJECTION TIMING CONTROL
Based on the target fuel injection timing signal from the ECM, the
injection timing is controlled in accordance with the timer spring
by performing the duty control of the timing control valve in the
injection pump and by adjusting the pressure of the timer piston
high pressure chamber.
FUEL TEMPERATURE SENSOR
The sensor detects the fuel temperature in the injection pump
and calibrates the injection amount change by the fuel tempera-
ture.
CAM RING POSITION SENSOR
The sensor detects the passing of the protrusion on the sensor
wheel in the injection pump by the semiconductor magnetic
resistance element sensor. The cam ring position sensor syn-
chronizes with the cam ring, and detects the actual advance
amount. The injection pump control unit measures the injection
pump revolution by the signal of the cam ring position sensor.
SEF437Y
DTC 0701 P1zCAM POS SENYD25DDTi
EC-3542
Description
SYSTEM DESCRIPTION
The ECM and the electronic control fuel injection pump control
unit (abbreviated as the injection pump control unit) perform the
real time communication (signal exchange).
The ECM transmits the signals of the target fuel injection
amount, target fuel injection timing, and engine speed, etc., and
receives the signals of the pump speed and fuel temperature,
etc. from the injection pump control unit.
By those signals, the injection pump controls the optimum fuel
injection amount and injection timing of the spill valve and tim-
ing control valve.
Injection pump control unit has an on board diagnostic system,
which detects malfunctions related to sensors or actuators built-
into electronic control fuel injection pump. These malfunction
information are transferred through the line (circuit) from injection
pump control unit to ECM.
FUEL INJECTION AMOUNT CONTROL
In accordance with the target fuel injection amount signal from
the ECM, the injection amount is controlled by controlling the spill
valve in the injection pump and by changing the needle opening
time.
FUEL INJECTION TIMING CONTROL
Based on the target fuel injection timing signal from the ECM, the
injection timing is controlled in accordance with the timer spring
by performing the duty control of the timing control valve in the
injection pump and by adjusting the pressure of the timer piston
high pressure chamber.
FUEL TEMPERATURE SENSOR
The sensor detects the fuel temperature in the injection pump
and calibrates the injection amount change by the fuel tempera-
ture.
CAM RING POSITION SENSOR
The sensor detects the passing of the protrusion on the sensor
wheel in the injection pump by the semiconductor magnetic
resistance element sensor. The cam ring position sensor syn-
chronizes with the cam ring, and detects the actual advance
amount. The injection pump control unit measures the injection
pump revolution by the signal of the cam ring position sensor.
SEF437Y
DTC 0702 P2zTDC PULSE SIGYD25DDTi
EC-3549