2001 NISSAN PICK-UP service

Depth (H)Intake 8.83 - 9.13 (0.3476 - 0.3594)
Exhaust 9.06 - 9.36 (0.3567 - 0.3685)
Depth (L)Intake 36.53 - 36.98 (1.4382 - 1.4559)
Exhaust 36.53 - 37.01 (1.4382 - 1.4571)
Camshaft and Camshaft Bearing
Unit: mm (in)
Standard Limit
Camshaft journal to bearing clearance 0.045 - 0.086 (0.0018 - 0.0034) 0.045 - 0.086 (0.0018 - 0.0034)
Inner diameter of camshaft bearingNo. 1
30.500 - 30.521 (1.2008 - 1.2016)
No. 2, 3, 4, 5
24.000 - 24.021 (0.9449 - 0.9457)Ð
Outer diameter of camshaft journalNo. 1
30.435 - 30.455 (1.1982 - 1.1990)
No. 2, 3, 4, 5
23.935 - 23.955 (0.9423 - 0.9431)Ð
Camshaft runout [TIR*] Ð 0.02 (0.0008)
Camshaft sprocket runout [TIR*] Less than 0.15 (0.0059) Ð
Camshaft end play 0.070 - 0.148 (0.0028 - 0.0058) 0.24 (0.0094)
*: Total indicator reading
EM671
Cam height ªAºIntake 39.505 - 39.695 (1.5553 - 1.5628)
Exhaust 39.905 - 40.095 (1.5711 - 1.5785)
Wear limit of cam height0.15 (0.0059)
Valve timing
PBIC0187E
Unit: degree
abcde f
224 212 2 30 þ2 46
SERVICE DATA AND SPECIFICATIONS (SDS)YD25DDTi
Valve Seat (Cont'd)
EM-3093

Cylinder Block
Unit: mm (in)
SEM899G
Surface flatnessStandard
Less than 0.03 (0.0012)
Limit 0.1 (0.004)
Cylinder bore Inner diameter StandardGrade No. 1 89.000 - 89.010 (3.5039 - 3.5043)
Grade No. 2 89.010 - 89.020 (3.5043 - 3.5047)
Grade No. 3 89.020 - 89.030 (3.5047 - 3.5051)
Wear limit 0.07 (0.0028)
Out-of-round (X þ Y) Less than 0.015 (0.0006)
Taper (C þ A) Less than 0.010 (0.0004)
Main journal inner
diameter grade
(Without bearing) Grade No. 0
Grade No. 1
Grade No. 2 66.654 - 66.663 (2.6242 - 2.6245)
66.663 - 66.672 (2.6245 - 2.6249)
66.672 - 66.681 (2.6249 - 2.6252)
Difference in inner
diameter between
cylinders Limit
Less than 0.05 (0.0020)
Piston, Piston Ring and Piston Pin
AVAILABLE PISTON
Unit: mm (in)
SEM882E
Piston skirt diameter ªAº StandardGrade No. 1 88.940 - 88.950 (3.5016 - 3.5020)
Grade No. 2 88.950 - 88.960 (3.5020 - 3.5024)
Grade No. 3 88.960 - 88.970 (3.5024 - 3.5027)
0.25 (0.0098) oversize (Service) 89.190 - 89.220 (3.5114 - 3.5126)
0.50 (0.0197) oversize (Service) 89.440 - 89.470 (3.5213 - 3.5224)
ªaº dimension 59.0 (2.323)
Piston pin hole diameter 27.997 - 28.005 (1.1022 - 1.1026)
Piston clearance to cylinder block 0.050 - 0.070 (0.0020 - 0.0028)
SERVICE DATA AND SPECIFICATIONS (SDS)YD25DDTi
EM-3094

PISTON RING
Unit: mm (in)
Standard Limit
Side clearanceTop 0.050 - 0.090 (0.0020 - 0.0035) 0.1 (0.004)
2nd 0.050 - 0.090 (0.0020 - 0.0035) 0.1 (0.004)
Oil ring 0.030 - 0.070 (0.0012 - 0.0028) Ð
End gapTop 0.21 - 0.31 (0.0083 - 0.0122) 1.0 (0.039)
2nd 0.37 - 0.52 (0.0146 - 0.0205) 1.0 (0.039)
Oil (rail ring) 0.30 - 0.55 (0.0118 - 0.0217) 1.0 (0.039)
PISTON PIN
Unit: mm (in)
Piston pin outer diameter27.994 - 28.000 (1.1021 - 1.1024)
Interference fit of piston pin to piston0.002 - 0.006 (0.0001 - 0.0002)
Piston pin to connecting rod bushing clearanceStandard 0.026 - 0.044 (0.0010 - 0.0017)
Limit 0.057 (0.0022)
*: Values measured at ambient temperature of 20ÉC (68ÉF)
Connecting Rod
Unit: mm (in)
Center distance154.47 - 154.53 (6.0815 - 6.0838)
Bend [per 100 (3.94)] Limit 0.12 (0.0047)
Torsion [per 100 (3.94)] Limit 0.12 (0.0047)
Connecting rod small end inner diameter 30.080 - 31.000 (1.1842 - 1.2205)
Piston pin bushing inner diameter*28.026 - 28.038 (1.1034 - 1.1039)
Connecting rod big end inner diameter 55.000 - 55.013 (2.1654 - 2.1659)
Side clearanceStandard 0.200 - 0.350 (0.0079 - 0.0138)
Limit 0.4 (0.016)
*: After installing in connecting rod
SERVICE DATA AND SPECIFICATIONS (SDS)YD25DDTi
Piston, Piston Ring and Piston Pin (Cont'd)
EM-3095

Crankshaft
Unit: mm (in)
Main journal dia. ªDmº gradeGrade No. 0
Grade No. 1
Grade No. 262.967 - 62.975 (2.4790 - 2.4793)
62.959 - 62.967 (2.4787 - 2.4790)
62.951 - 62.959 (2.4784 - 2.4787)
Pin journal dia. ªDpºGrade No. 0 51.968 - 51.974 (2.0460 - 2.0462)
Grade No. 1 51.961 - 51.968 (2.0457 - 2.0460)
Grade No. 2 51.954 - 51.961 (2.0454 - 2.0457)
Center distance ªrº49.97 - 50.03 (1.9673 - 1.9697)
Out-of-round (X þ Y) Standard/Limit Less than 0.003 (0.0001)/Less than 0.005 (0.0002)
Taper (A þ B) Standard/Limit Less than 0.003 (0.0001)/Less than 0.005 (0.0002)
Runout [TIR*]Standard Less than 0.05 (0.0020)
Limit Less than 0.10 (0.0039)
Free end playStandard 0.085 - 0.25 (0.0033 - 0.0098)
Limit 0.30 (0.0118)
SEM645EM715
*: Total indicator reading
Available Main Bearing
SEM255G
Grade number Thickness ªTº mm (in) Width ªWº mm (in) Identification color
0 1.816 - 1.820 (0.0715 - 0.0717)
19.9 - 20.1 (0.783 - 0.791)Black
1 1.820 - 1.824 (0.0717 - 0.0718) Brown
2 1.824 - 1.828 (0.0718 - 0.0720) Green
3 1.828 - 1.832 (0.0720 - 0.0721) Yellow
4 1.832 - 1.836 (0.0721 - 0.0723) Blue
SERVICE DATA AND SPECIFICATIONS (SDS)YD25DDTi
EM-3096

UNDERSIZE
Unit: mm (in)
Thickness Main journal diameter ªDmº
0.25 (0.0098) 1.949 - 1.953 (0.0767 - 0.0769)Grind so that bearing clearance is the specified
value.
Available Connecting Rod Bearing
CONNECTING ROD BEARING
Grade number Thickness ªTº mm (in) Width ªWº mm (in) Identification color (mark)
0 1.492 - 1.496 (0.0587 - 0.0589)
22.9 - 23.1
(0.902 - 0.909)Black
1 1.496 - 1.500 (0.0589 - 0.0591) Brown
2 1.500 - 1.504 (0.0591 - 0.0592) Green
UNDERSIZE
Unit: mm (in)
Thickness Crank pin journal diameter ªDpº
0.08 (0.0031) 1.536 - 1.540 (0.0605 - 0.0606)
Grind so that bearing clearance is the specified
value. 0.12 (0.0047) 1.556 - 1.560 (0.0613 - 0.0614)
0.25 (0.0098) 1.621 - 1.625 (0.0638 - 0.0640)
Miscellaneous Components
Unit: mm (in)
Flywheel runout [TIR]*Less than 0.15 (0.0059)
*: Total indicator reading
BEARING CLEARANCE
Unit: mm (in)
Main bearing clearanceStandard 0.039 - 0.066 (0.0015 - 0.0026)
Limit 0.10 (0.0039)
Connecting rod bearing clearanceStandard 0.031 - 0.061 (0.0012 - 0.0024)
Limit 0.09 (0.0035)
SERVICE DATA AND SPECIFICATIONS (SDS)YD25DDTi
Available Main Bearing (Cont'd)
EM-3097

HEATER &
AIR CONDITIONER
SECTION
HA
MODIFICATION NOTICE:
+Wiring Diagrams have been changed.
+Thermo switch has been abolished.
+A/C cycle for YD engine has been added.
CONTENTS
MANUAL AND AUTO
PRECAUTIONS AND PREPARATION............... 3002
Precautions for Refrigerant Connection .......... 3002
MANUAL
TROUBLE DIAGNOSES..................................... 3004
Wiring Diagram - HEATER -............................ 3004
Circuit Diagram - A/C, M - ............................... 3005
Wiring Diagram - A/C, M -/LHD Models with
KA, YD Engine ................................................. 3006
Wiring Diagram - A/C, M -/RHD Models with
KA, YD Engine ................................................. 3009
Magnet Clutch .................................................. 3012
AUTO
TROUBLE DIAGNOSES..................................... 3020
Circuit Diagram - A/C, A -................................ 3020
Wiring Diagram - A/C, A -................................ 3021
Magnet Clutch .................................................. 3026
SERVICE PROCEDURES................................... 3030
Refrigerant Lines.............................................. 3030
MANUAL AND AUTO
SERVICE PROCEDURES................................... 3031
Checking Refrigerant Leaks ............................ 3031
SERVICE PROCEDURES................................... 3032
Compressor Mounting...................................... 3032
MANUAL AND AUTO
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 3033
General Specifications ..................................... 3033
Inspection and Adjustment .............................. 3033

HA

VB
CHECK A/C SWITCH.
Refer to HA-21 in D22 SERVICE
MANUAL, Publication No. SM9E-
D22BG0.
OK
cNG
Replace A/C switch.
Note
Check circuit continuity between A/C
switch harness terminal No.
V12and fan
switch harness terminal No.
V25.
Continuity should exist.
If OK, check harness for short.
OK
CHECK FAN SWITCH
Refer to HA-21 in D22 SERVICE
MANUAL, Publication No. SM9E-
D22BG0.
OK
cNG
Replace fan switch.
Note
Check circuit continuity between fan
switch harness terminal No.
V26and body
ground.
Continuity should exist.
If OK, check harness for short.
Note:
If the result is NG or No after checking circuit continuity,
repair harness or connector.
RHA465H
RHA466HA
RHA322GA
.
.
.
.
TROUBLE DIAGNOSESMANUAL
Magnet Clutch (Cont'd)
HA-3014

VC
Note
Check circuit continuity between thermo
control amp. harness terminal No.
V3
and triple-pressure switch harness termi-
nal No.
V1.
Continuity should exist.
If OK, check harness for short.
OK
CHECK TRIPLE-PRESSURE SWITCH.
Refer to HA-22 in D22 SERVICE
MANUAL, Publication No. SM9E-
D22BG0.
OK
cNG
Replace triple-pressure
switch.
Note
Check circuit continuity between triple-
pressure switch harness terminal No.
V4
and ECM harness terminal No.V21orV46.
Continuity should exist.
If OK, check harness for short.
OK
Replace ECM.
Note:
If the result is NG or No after checking circuit continuity,
repair harness or connector.
RHA328GC
RHA340GB
.
. .
.
.
TROUBLE DIAGNOSESMANUAL
Magnet Clutch (Cont'd)
HA-3015