SEF094Y
CONSULT-II=NLEC0034CONSULT-II INSPECTION PROCEDURENLEC0034S011. Turn ignition switch OFF.
2. Connect ªCONSULT-IIº to data link connector.
(Data link connector is located under lower dash panel near
the fuse box cover.)
PBR455D
3. Turn ignition switch ON.
4. Touch ªSTARTº.
SEF995X
5. Touch ªENGINEº.
SEF824Y
6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation
Manual.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG18DE
CONSULT-II
EC-82
2) 1st trip diagnostic trouble codes
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Distance traveled while MI is activated.
8) Others
WORK SUPPORT MODENLEC0034S04
WORK ITEM CONDITION USAGE
TP SW/TP SEN IDLE POSI ADJ+FOLLOW THE BASIC INSPECTION INSTRUCTION IN
THE SERVICE MANUAL.When adjusting the idle throttle
position
FUEL PRESSURE RELEASE+FUEL PUMP WILL STOP BY TOUCHING ªSTARTº
DURING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARN+THE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume
SELF-LEARNING CONT+THE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL
COEFFICIENT.When clear the coefficient of self-
learnign control value
TARGET IDLE RPM ADJ*+IDLE CONDITION When setting target idle speed
TARGET IGNITION TIMING ADJ*+IDLE CONDITION When adjusting target ignition tim-
ing
After adjustment, confirm target
ignition timing with a timing light.
+If once the ªTARGET IDLE
RPM ADJº has been done, the
Idle Air Volume Learning proce-
dure will not be completed.
*: This function is not necessary in the usual service procedure.
SELF DIAGNOSTIC MODENLEC0034S05DTC and 1st Trip DTCNLEC0034S0501Regarding items of ªDTC and 1st trip DTCº, refer to
ªTROUBLE DIAGNOSIS Ð INDEXº, EC-16.
Freeze Frame Data and 1st Trip Freeze Frame DataNLEC0034S0502
Freeze frame data
item*Description
DIAG TROUBLE
CODE
[PXXXX]+Engine Control component part/control system has a trouble code, it is displayed as ªPXXXXº. (Refer
to ªAlphabetical & P No. Index for DTCº, EC-16.)
FUEL SYS-B1+ªFuel injection system statusº at the moment a malfunction is detected is displayed.
+One mode in the following is displayed.
ªMODE 2º: Open loop due to detected system malfunction
ªMODE 3º: Open loop due to driving conditions (power enrichment, deceleration enrichment)
ªMODE 4º: Closed loop - using oxygen sensor(s) as feedback for fuel control
ªMODE 5º: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%]+The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [ÉC]
or [ÉF]+The engine coolant temperature at the moment a malfunction is detected is displayed.
L-FUEL TRIM-B1 [%]+ªLong-term fuel trimº at the moment a malfunction is detected is displayed.
+The long-term fuel trim indicates much more gradual feedback compensation to the base fuel sched-
ule than short-term fuel trim.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG18DE
CONSULT-II (Cont'd)
EC-85
SEF139P
Generic Scan Tool (GST)=NLEC0035DESCRIPTIONNLEC0035S01Generic Scan Tool (OBDII scan tool) complying with ISO15031-4
has 9 different functions explained on the next page.
ISO9141 is used as the protocol.
The name ªGSTº or ªGeneric Scan Toolº is used in this service
manual.
SEF094Y
GST INSPECTION PROCEDURENLEC0035S021. Turn ignition switch OFF.
2. Connect ªGSTº to data link connector. (Data link connector is
located under lower dash panel near the fuse box cover.)
SEF398S
3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)
SEF416S
5. Perform each diagnostic mode according to each service pro-
cedure.
For further information, see the GST Operation Manual of the
tool maker.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG18DE
Generic Scan Tool (GST)
EC-93
DESCRIPTION FOR WORK FLOWNLEC0563S01
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using
the ªDIAGNOSTIC WORK SHEETº, EC-96.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC
and the (1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-69, EC-71.) The (1st trip)
DTC and the (1st trip) freeze frame data can be used when duplicating the incident at STEP III & IV.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-145.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The ªSymptom Matrix Chartº will be useful. See EC-124.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The ªDIAGNOSTIC WORK SHEETº and the freeze frame data are useful to verify the incident. Connect CON-
SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-145.
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) DTC by driving in (or performing) the ªDTC Confirmation Procedureº. Check and read
the (1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-145.
In case the ªDTC Confirmation Procedureº is not available, perform the ªOverall Function Checkº instead. The
(1st trip) DTC cannot be displayed by this check, however, this simplified ªcheckº is an effective alternative.
The ªNGº result of the ªOverall Function Checkº is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed refer to ªBASIC INSPECTIONº, EC-99. If CONSULT-II is available, per-
form ªDATA MONITOR (SPEC)º mode with CONSULT-II and proceed to the ªTROUBLE DIAGNOSIS-SPECIFI-
CATION VALUEº, EC-141. (If a malfunction is detected, proceed to ªREPAIR/REPLACEº.) Then perform inspec-
tions according to the Symptom Matrix Chart. (Refer to EC-124.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes.
Inspect the system for mechanical binding, loose connectors or wiring damage using (tracing) ªHarness Layoutsº.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in ªDATA MONITOR
(AUTO TRIG)º mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-133.
The ªDiagnostic Procedureº in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI section
(ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENTº, ªCircuit Inspectionº).
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº,
EC-145.
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer's initial complaint.
Perform the ªDTC Confirmation Procedureº and confirm the normal code [DTC No. P0000] is detected. If the
incident is still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM. (Refer to EC-69, EC-71.)
TROUBLE DIAGNOSIS Ð INTRODUCTIONQG18DE
Work Flow (Cont'd)
EC-98
Basic InspectionNLEC0564MODELS WITH THROTTLE POSITION SWITCH AND
THROTTLE OPENER
NLEC0564S01Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
+Headlamp switch is OFF,
On vehicle equipped with daytime light systems, set lighting
switch to the 1st position to light only small lamps.
+Air conditioner switch is OFF,
+Rear window defogger switch is OFF,
+Steering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or a current need for scheduled
maintenance.
2. Open engine hood and check the following:
+Harness connectors for improper connections
+Vacuum hoses for splits, kinks and improper connections
+Wiring for improper connections, pinches and cuts
+Air cleaner clogging
+Hoses and ducts for leaks
SEF983U
©GO TO 2.
2 CHECK THROTTLE OPENER OPERATION-I
Confirm that there is a clearance between throttle drum and stopper.
SEF850Y
OK or NG
OK©GO TO 4.
NG©GO TO 3.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG18DE
Basic Inspection
EC-99
MODELS WITHOUT THROTTLE POSITION SWITCH AND
THROTTLE OPENER
NLEC0564S02Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
+Headlamp switch is OFF,
On vehicle equipped with daytime light system, set lighting
switch to the 1st position to light only small lamps.
+Air conditioner switch is OFF,
+Rear window defogger switch is OFF,
+Steering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or a current need for scheduled
maintenance.
2. Open engine hood and check the following:
+Harness connectors for improper connections
+Vacuum hoses for splits, kinks and improper connections
+Wiring for improper connections, pinches and cuts
+Air cleaner clogging
+Hoses and ducts for leaks
SEF983U
©GO TO 2.
2 CHECK THROTTLE DRUM OPERATION-I
Confirm that throttle drum is in contact with the stopper.
OK or NG
OK (with CONSULT-II)©GO TO 5.
OK (without CONSULT-
II)©GO TO 8.
NG©GO TO 3.
3 CHECK ACCELERATOR WIRE INSTALLATION
Check accelerator wire for slack.
OK or NG
OK©GO TO 4.
NG©Adjust accelerator wire. Refer to FE section, ªAdjusting Accelerator Wireº.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG18DE
Basic Inspection (Cont'd)
EC-114
CONSULT-II Reference Value in Data Monitor
Mode
NLEC0280
MONITOR ITEM CONDITION SPECIFICATION
IACV-AAC/V+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle 5 - 25 steps
2,000 rpm Ð
ECM Terminals and Reference ValueNLEC0281Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
6
7
15
16BR
LG
P
ORIACV-AAC valve[Engine is running]
+Warm-up condition
+Idle speed0.1 - 14V
On Board Diagnosis LogicNLEC0282
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0505
0505+An improper voltage signal is sent to ECM through the
valve.+Harness or connectors
(The IACV-AAC valve circuit is open.)
+IACV-AAC valve
SEF058Y
DTC Confirmation ProcedureNLEC0283NOTE:
+If ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
9 seconds before conducting the next test.
+If the target idle speed is out of the specified value, per-
form ªIdle Air Volume Learningº, EC-57, before conducting
ªDTC Confirmation Procedureº. For the target idle speed,
refer to ªService Data and Specifications (SDS)º, EC-547.
With CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and warm it up to normal operating temperature.
4) Rev engine from idle to 2,000 rpm 20 times.
If 1st trip DTC is detected, go to ªDIAGNOSTIC
PROCEDUREº, EC-324.
With GST
Follow the procedure ªWith CONSULT-IIº above.
DTC P0505 IDLE AIR CONTROL VALVE (IACV) Ð AUXILIARY AIR CONTROL
(AAC) VALVE
QG18DE
CONSULT-II Reference Value in Data Monitor Mode
EC-344
Fuel Pressure RegulatorNLEC0467
Fuel pressure at idling
kPa (bar, kg/cm2, psi)Vacuum hose is connected Approximately 235 (2.35, 2.4, 34)
Vacuum hose is disconnected Approximately 294 (2.94, 3.0, 43)
Idle Speed and Ignition TimingNLEC0468
Target idle speed* rpm700±50
Air conditioner: ON rpm825 or more
Ignition timing8±2É BTDC
Throttle position sensor idle position V 0.15 - 0.85
*: Under the following conditions:
+Air conditioner switch: OFF
+Electrical load: OFF (Lights, heater fan & rear window defogger)
+Steering wheel: Kept in straight-ahead position
Mass Air Flow SensorNLEC0470
Supply voltage (Heater) VBattery voltage (11 - 14)
Supply voltage (Sensor) VApproximately 5
Output voltage V1.0 - 1.7*
Mass air flow
(Using CONSULT-II or GST) g´m/sec1.0 - 4.0 at idle*
5.0 - 10.0 at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and idling under no-load.
Intake Air Temperature SensorNLEC0480
Temperature ÉC (ÉF) Resistance kW
20 (68) 2.1 - 2.9
80 (176) 0.27 - 0.38
Engine Coolant Temperature SensorNLEC0471
Temperature ÉC (ÉF) Resistance kW
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Throttle Position SensorNLEC0477
Throttle valve conditions Voltage (V)
Completely closed0.15 - 0.85
Completely open3.5 - 4.7
Heated Oxygen Sensor 1 Heater (Front)NLEC0478
Resistance [at 25ÉC (77ÉF)]W2.3 - 4.3
Heated Oxygen Sensor 2 Heater (Rear)NLEC0483
Resistance [at 25ÉC (77ÉF)]W2.3 - 4.3
SERVICE DATA AND SPECIFICATIONS (SDS)QG18DE
Fuel Pressure Regulator
EC-547